Electrolysis: processes – compositions used therein – and methods – Electrolytic coating – Depositing predominantly alloy coating
Reexamination Certificate
2002-04-05
2004-11-09
Wong, Edna (Department: 1753)
Electrolysis: processes, compositions used therein, and methods
Electrolytic coating
Depositing predominantly alloy coating
C205S267000, C106S001230, C106S001260
Reexamination Certificate
active
06814850
ABSTRACT:
The invention provides an acid bath for the electrodeposition of glossy gold and gold alloy layers and a gloss additive for same.
Electroplating gold baths usually contain gold and optionally one or more alloy elements in dissolved form.
These types of electrolytes are mainly based on gold cyanide complexes. It is necessary to adjust these electrolytes to a weakly to moderately acid pH by using inorganic and/or organic acids and buffer salts.
So that glossy gold or gold alloy layers are deposited from such baths, these usually contain specific inorganic or organic compounds as so-called “gloss additives”.
A typical, very frequently used gloss additive is, as described for example in DE 23 55 581, the compound pyridine-3-sulfonic acid.
These types of additive shift or extend the working range which can be used, that is the range of current densities within which a glossy gold coating is deposited, in the direction of higher current densities. There again, the use of higher current densities enables deposition to proceed at a greater rate.
On the other hand, the working range of these types of gold baths also depends on the pH of the electrolytes. This means that if the pH is higher the working range (current density range which can be used) becomes narrower, but at the same time the current efficiency, and thus the rate of deposition, is increased.
Therefore, the object of the invention was to optimise the working conditions and deposition performance in these types of gold baths in such a way that on the one hand a maximum current density/working range is produced with the smallest possible negative effect when the pH is changed and on the other hand a maximum current efficiency and rate of deposition is achieved.
Surprisingly, it has now been found that this can be achieved if at least one compound of the general formula I is added as a further gloss additive to these types of baths for deposition of glossy gold layers,
R—SO
m
—H (I)
wherein
m is the number 3 or 4, and
R represents a straight-chain or branched or cyclic alkyl group with up to 20 carbon atoms and, in the event that m=4, also an aryl or heteroaryl group with up to 10 carbon atoms, which may be optionally substituted once or several times with straight-chain or branched alkyl groups with 1 to 14 carbon atoms.
Thus, the invention provides an acid bath for the electrodeposition of glossy gold and gold alloy layers containing gold and optionally one or more alloy elements in dissolved form and also at least one organic compound as a gloss additive, characterised in that the bath contains, as a further gloss additive, at least one compound of the general formula
R—SO
m
—H (I)
wherein
m is the number 3 or 4, and
R represents a straight-chain or branched or cyclic alkyl group with up to 20 carbon atoms and, in the event that m=4, also an aryl or heteroaryl group with up to 10 carbon atoms, which may be optionally substituted once or several times with straight-chain or branched alkyl groups with 1 to 14 carbon atoms.
Gloss additives in accordance with formula I are chosen from the classes consisting of alkyl sulfonates and alkyl, aryl or heteroaryl sulfates. In formula I, if m is the number 3 or 4 then R represents a straight-chain or branched or cyclic alkyl group with up to 20 carbon atoms. If m is the number 4 than R may also represent an aryl or heteroaryl group with up to 10 carbon atoms, wherein these may be substituted once or several times with straight-chain or branched alkyl groups with 1 to 14 carbon atoms.
Compounds of the formula I are known per se and are either commercially available or can easily be prepared by standard processes.
These compounds are sufficiently soluble in water and are compatible with the electrodeposition bath. The compounds have surfactant properties, wherein the corresponding effect is reduced when the total number of carbon atoms is less than 4 and generally sufficient solubility is no longer exhibited when the total number of carbon atoms is greater than 20.
Preferred gloss additives are compounds of the formula I in which R represents straight-chain or branched or cyclic alkyl groups with 5 to 12 carbon atoms and in particular for branched alkyl groups with 6 to 10 carbon atoms.
Typical gloss additives according to the invention are
pentyl sulfonate
pentyl sulfate
hexyl sulfonate
hexyl sulfate
heptyl sulfonate
heptyl sulfate
octyl sulfonate
octyl sulfate
nonyl sulfonate
nonyl sulfate
decyl sulfonate
decyl sulfate
dodecyl sulfonate
dodecyl sulfate
cyclohexyl sulfonate
cyclohexyl sulfate
and their isomers.
These compounds may also be present in the form of their salts.
Branched and short-chain compounds are particularly suitable due to their low tendency to pronounced foam production, in particular in processes and plant in which severe foam production could cause problems, e.g. in the case of air-stirred electrolytes, when processing in drums, in plants for high-speed deposition (spray plants) and in plants for selective deposition such as e.g. dipping cells.
The use of the further gloss additive according to the invention in acid baths for the electrodeposition of glossy gold and gold alloy layers expediently takes place in the concentration range from 0.01 to 10 g/l. Baths according to the invention which contain the gloss additive in accordance with formula I at a concentration of 0.1 to 5 g/l are particularly advantageous.
Due to the use according to the invention of compounds of compounds (sic) of the formula I as a further gloss additive in electrodeposition gold baths with an otherwise conventional composition, the current density/working range which can be used is considerably extended in an unexpected manner and at the same time the current efficiency and the deposition performance are sometimes drastically increased.
To prepare gold baths according to the invention, many commonly used and commercially available weakly acidic gold baths may be used as the starting composition to which a corresponding amount of the compound of the formula I is added. The qualitative and quantitative composition of these types of gold baths is extremely well-known to a person skilled in the art from literature and from practice and therefore does not require a detailed explanation. In every case, these contain gold in dissolved form, obtained from gold salts or gold complex salts, wherein mainly gold cyanide complexes are used. Furthermore, the baths may contain alloy elements in the form of dissolved salts or complex salts. Furthermore, the baths contain inorganic and/or organic acids, corresponding salts and optionally buffer and supporting electrolytes in order to adjust the pH and the conductivity. In order to deposit glossy, smooth gold layers, organic compounds are generally contained therein, these mostly having surfactant properties and acting as a gloss-producer. A typical and well-proven gloss-producer of this type is pyridine-3-sulfonic acid.
Furthermore, the following compounds and their salts and derivatives are also suitable as conventional gloss additives:
nicotinic acid
nicotinamide
3-(3-pyridyl)-acrylic acid
3-(4-imidazolyl)-acrylic acid
3-pyridylhydroxymethanesulfonic acid
pyridine
picoline
quinolinesulfonic acid
3-aminopyridine
2,3-diaminopyridine
2,3-di-(2-pyridyl)-pyrazine
2-(pyridyl)-4-ethansulfonic acid
1-(3-sulfopropyl)-pyridinium betaine
1-(3-sulfopropyl)-isoquinolinium betaine
Electrodeposition gold baths according to the invention typically contain about
0.1-50 g/l of gold as a gold cyanide complex
0-50 g/l of alloy elements such as iron, cobalt, nickel, indium, silver, copper, cadmium, tin, zinc, bismuth, arsenic, antimony as a salt or complex salt
10-200 g/l of citric acid/citrate as a buffer and/or supporting electrolyte
0.1-10 g/l of pyridine-3-sulfonic acid as gloss-producer
0.1-5 g/l of a compound of the formula I as a further gloss additive according to the invention,
wherein the pH of the bath is adjusted to 3 to 6, preferably 4 to 5.
Use of the gloss additive according to the invention produces a number of practical
Bronder Klaus
Manz Uwe
Kalow & Springut LLP
Umicore Galvanotechnik GmbH
Wong Edna
LandOfFree
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