Absorbent article having rapid distribution strip

Surgery – Means and methods for collecting body fluids or waste material – Absorbent pad for external or internal application and...

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604378, 604379, 604358, A61F 1315

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active

056698950

DESCRIPTION:

BRIEF SUMMARY
This application is a 371 of PCT/US92/09717 filed Nov. 6, 1992, which is the PCT filing of Japanese application 294665 filed Nov. 11, 1991.


FIELD OF THE INVENTION

This invention relates to a novel absorbent article, particularly to a sanitary article such as a sanitary napkin or an absorbing sheet. As used herein, the term "absorbent article" refers to devices which absorb and contain body exudes, and, more specifically, refers to devices which are placed against or in proximity to the body of the wearer to absorb and contain the various liquid exudates discharged from the body.


BACKGROUND OF THE INVENTION

All manner and variety of absorbent articles configured for the absorption of body exuded (liquids or fluids) such as menses, urine, and feces are, of course, known. Generally, an absorbent article comprises a liquid pervious topsheet, a liquid impervious backsheet, and an absorbent core or pad positioned between the topsheet and the backsheet. The exudates from a wearer's body readily penetrate through the topsheet and are contained in the absorbent core. An additional layer or layers can also be interposed between any of these layers. Such additional layers can provide a rapid distribution of the exudates.
Such distribution layers improve wicking of exudates over and into the absorbent core. There are several reasons why the improved wicking of liquid exudates is important, including providing a more even distribution of the liquid exudates throughout the absorbent core and allowing the absorbent article to be made relatively thin. The wicking referred to herein can encompass the transportation of liquids in one, two or all directions (i.e., in the x-y plane and/or in the z-direction). The distribution layer can comprise several different materials including nonwoven or woven webs of synthetic fibers. Several references describe absorbent products having layers for such purpose. Examples of sanitary napkins having an acquisition layer and a topsheet are more fully described in U.S. Pat. No. 4,950,264 issued to Osborn, and U.S. patent application Ser. No. 07/810,774, "Absorbent Article Having Fused Layers", filed Dec. 17, 1991 now abandoned in the names of Cree, et al. Each of these references are incorporated herein by reference.
However, there is need for a much improved liquid distribution layer having a high liquid diffusion rate in a longitudinal direction. That is, the diffusion speed of nonwovens is generally constant irrespective of direction. When nonwoven material in general is used as an absorbent core cover sheet or as a topsheet in a sanitary napkin, a large amount of liquid can be wicked in the lateral (width) direction. Side leakage can sometimes result when the liquid absorption capacity in the lateral sides of the absorbent core is exceeded.
Therefore, it is an object of the present invention to provide a liquid distribution strip having improved wicking, and superior liquid distribution to the longitudinal ends of the sanitary napkin. It is also an object of the present invention to provide a liquid distribution strip having inhibited liquid distribution to the sides of the sanitary napkin.
It is a further object of the present invention to provide an absorbent article with such an improved distribution strip.


SUMMARY OF THE INVENTION

The present invention provides an absorbent article such as sanitary napkins, disposable diapers, and incontinent pads, having a rapid liquid distribution strip that provides improved distribution or wicking of liquid exudates. Such absorbent article comprising a liquid permeable topsheet, a liquid impermeable backsheet, a liquid absorbent pad and a liquid distribution strip. The absorbent pad is positioned between the topsheet and the backsheet and has longitudinal ends. The liquid distribution strip is positioned between the topsheet and the absorbent pad. The liquid distribution strip comprises a nonwoven web which has a screen pattern comprising high fiber density portions with reduced spacing between the fibers, or has an embossed pattern ha

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