Absorbent article having hydrophobic leak protection zones

Details Absorbent article having hydrophobic leak protection zones Absorbent article having hydrophobic leak protection zones

2001-03-23

2003-04-15

Lindsey, Rodney M. (Department: 3765)

Surgery

Means and methods for collecting body fluids or waste material

Absorbent pad for external or internal application and...

C604S381000, C604S358000, C604S378000, C604S385020, C604S375000, C604S382000, C604S385101, C424S402000

Reexamination Certificate

active

06548732

ABSTRACT:

FIELD OF THE INVENTION
This invention relates to the field of absorbent articles in general, and more particularly to absorbent articles that provide leakage protection and/or skin protection, as well as methods for using and preparing same, and novel compositions and composites for use in same.
BACKGROUND OF THE INVENTION
Disposable absorbent articles typically include a moisture-impervious backing sheet, an absorbent pad, and a liner sheet that contacts the body of a person wearing the article. In addition, elasticized regions are provided around the edges of the article to secure the article about the waist and legs of a wearer. Diapers typically further comprise opposed front and rear waist portions defining a waist opening, a crotch portion disposed there between, and a pair of elastically contractible leg openings along the side edges of the crotch portion. Disposable diapers having elasticized margins for placement about the legs of a wearer are disclosed in U.S. Pat. Nos. 4,050,462 and 5,092,861. An absorbent article having elasticized side margins and waist band margins are shown in U.S. Pat. No. 4,300,562.
Despite previous advancements in the field of absorbent articles, persons of ordinary skill in the art continue their efforts to produce more comfortable garments which are better able to contain urinary and fecal excretions. For instance, problems with prior diaper designs include leakage of urinary or fecal material from the garment. Prolonged contact of liquid or semi-solid excreta with the skin of the wearer is also a continuing problem in the art. For example, the moisture vapor and heat generated by the bodily exuded trapped within a diaper may lead conditions adjacent to wearer's skin which promotes skin irritation, infection, and the like. Although a plastic backsheet, as described above, is generally effective in precluding the passage of bodily exude outwardly, the backsheet is not efficient in preventing lateral leakage of liquids from the opposed side portions of the core sideward between the leg gathers of the backsheet and the wearer's skin. One solution to this problem, the tightening of leg gathers, presents problems in terms of the comfort of the baby and further skin irritation. Various other approaches had been attempted to address the lateral leakage of liquids from absorbent articles.
For example, U.S. Pat. No. 6,114,596 to Nayak et al. discloses a breathable diaper, feminine hygiene, or like disposable sanitary product having a cloth-like outer surface and including a plurality of materials from the skin-facing side outwardly, a topsheet, a core, an optional barrier, and a backsheet. The disclosed topsheet is formed of liquid- and vapor-permeable hydrophilic material, and the core is formed of highly absorbent material disposed outwardly of the topsheet for absorbing liquid received through the topsheet. The disclosed core has an inter surface in liquid communication with the topsheet and an outer surface. The disclosed optional barrier is formed for a multi-layer non-woven material which is hydrophobic and vapor-prominentable for limiting the outward escape of liquid therethrough while enabling the outward escape of heat and water vapor therethrough. The disclosed barrier has a base disposed adjacent the core outer surface. The disclosed backsheet is formed of a multi-layer non-woven material which is hydrophobic and vapor permeable for limiting the outward escape of liquid therethrough while enabling the outward escape of heat and water vapor therethrough. This backsheet is disclosed as being disposed at least partially as an outer surface of the diaper.
U.S. Pat. No. 6,017,336 to Sauer discloses an absorbent article which includes a pair of compression resistant containment barriers which are configured to inhibit the lateral flow of fecal exudates along the surface of the absorbent article. The containment barriers are disclosed as being laterally spaced apart to provide a void space between the wearer's back side and the surface of the absorbent article for containing body exudates. Each containment barrier is disclosed as defining a width to height ratio of at least about 0.5 and a compression resistance of at least about 50%. The absorbent article is disclosed as optionally including a containment dam which is located on the body facing surface of the absorbent article and which is configured to inhibit a longitudinal flow of fecal exudates along the surface of the absorbent article.
U.S. Pat. No. 5,597,906 to Roe, et al. discloses an absorbent article comprising a liquid pervious topsheet, a liquid pervious backsheet joined to at least a portion of the topsheet, an absorbent cord disposed between at least a portion of the topsheet and the backsheet, and a waste management element disposed in at least a portion of the crotch region. The waste management element preferably has an acceptance under pressure value of greater than about 0.50 grams of a viscous fluid bodily waste per square inch of the waste management element millijoule of energy input. The waste management element is also disclosed as having a storage under pressure values of at least about 0.70 grams of the viscous fluid bodily waste per square inch of the waste management element. The waste management element is also disclosed as optional having an Immobilization Under Compressed Inversion valve of greater than about 70% of the viscous fluid bodily waste accepted by the waste management element. The waste management is disclosed as being located anywhere in the article, including the crotch region.
U.S. Pat. No. 5,941,864 to Roe discloses a disposable absorbent article, such as a diaper having a first topsheet with apertures large enough for low-viscosity fecal material to pass through to a fecal material storage element. The fecal material storage element is disclosed as immobilizing the fecal material in position for dewatering, so that the liquid components of the fecal material are absorbed by the core and solid components of the fecal material are separated from the liquid components, to provide for easier-cleaning of the wearer when the soiled disposable absorbent article is removed.
U.S. Pat. No. 5,941,862 to Haynes et al. discloses absorbent structures comprising a first layer, a second layer juxtaposed in facing relation with said first layer, wherein at least one of the layers is fluid pervious. These structures are disclosed as having a continuous region between said first and second layers comprising hydrogel-forming polymer that is substantially uniformly distributed throughout the region. The continuous region is disclosed as at least partially surrounding multiple, spaced apart zones between said layers, which zones are substantially devoid of hydrogel-forming absorbent polymer. The first and second layers are disclosed as being bonded together such that said hydrogel-forming absorbent polymer is substantially immobilized when in dry state, an preferably at sites within plurality of the zones.
U.S. Pat. No. 5,558,655 to Jezzi et al. discloses in absorbent article, such as diaper, which comprises a composite structure of a “two-dimensional” or very flat, apertured film or nonwoven layer, in combination with a. fluid transferring layer and a superabsorbent polymer-containing laminate, and a absorbent core below the laminate to achieve superior dryness. The superabsorbent poylmer-containing laminate is disclosed as containing airlaid fibrous components and superabsorbent polymers and as swelling to at least three times its dry caliper upon fluid introduction in order to achieve movement of the coverstock away from the absorbent core which permits the coverstock to remain relatively dry and avoids rewetting.
U.S. Pat. No. 6,040,251 to Caldwell discloses barrier webs at a certain desirable physical qualities such as water resistance, increased durability, improved barrier qualities and the like. Barrier webs are disclosed as comprising a web that has been treated with a curable shear thinned thixotropic polymer composition which is adapted to be

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