Abrasive sheet and method

Abrasive tool making process – material – or composition – Miscellaneous

Patent

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Details

51295, 51308, 51309, B24D 1100

Patent

active

051319241

ABSTRACT:
A method of manufacture of a durable abrasive sheet which includes a perforated metal sheet of woven metal mesh or the like having abrasive grit brazedly attached, imbedded in a backing substrate. The method includes the steps of coating a perforated metal substrate with a mixture of an infiltrant and a temporary binder and applying a layer of abrasive grit particles thereto. Thereafter, this product is heated to drive off the binder and attach the grit particles to the perforated metal substrate. The metal substrate having the grit particles attached is then imbedded in a backing substrate such that the portion of the perforated metal substrate having the grit particles attached are at the surface of the backing substrate. In order to provide a cutting type abrasive sheet material the particles are magnetically aligned on the perforated metal substrate and brazed in position. Thereafter, a deformable substrate sheet is placed contiguous with the perforated metal substrate. This combination is placed in a press having a deformable pressure plate which is deformable with respect to the grit material used such that when pressure is applied to imbed the metal substrate the grit particles extend into the deformable pressure plate to provide exposed portions of the grit particles in the final abrasive sheet. A metallized ceramic substrate having abrasive grit particles brazedly attached are also utilized for imbedment in a backing substrate.

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