Abrasive material, especially for turbine blade tips

Specialized metallurgical processes – compositions for use therei – Compositions – Consolidated metal powder compositions

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75230, 75236, 75244, 419 13, 419 17, 419 23, 419 47, C22C 2904

Patent

active

047356561

ABSTRACT:
An abrasive material comprised of a metal matrix and evenly distributed ceramic particulates, is made by mixing powder metal with the ceramic powder and heating to a temperature sufficient to melt most, but not all of the powder. In this way the ceramic does not float to the top of the material, yet a dense material is obtained. A nickel superalloy matrix will have at least some remnants of the original powder metal structure, typically some equiaxed grains, along with a fine dendritic structure, thereby imparting desirable high temperature strength when the abrasive material is applied to the tips of blades of gas turbine engines. Preferred matrices have a relatively wide liquidus-solidus temperature range, contain a melting point depressant, and a reactive metal to promote adhesion to the ceramic.

REFERENCES:
patent: 4063939 (1977-12-01), Weaver et al.
patent: 4148494 (1979-04-01), Zelahy
patent: 4277703 (1980-10-01), Stalker et al.
patent: 4627896 (1986-12-01), Natmy et al.

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