Method and apparatus for adaptive powder fill adjustment on powd

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Consolidation of powder prior to sintering

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419 39, 419 66, 100 45, 100 49, B22F 100

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054766311

ABSTRACT:
An automatic adaptive fill cavity adjust system for a powder metal press to control trend variations in the weight of multi-level parts as the result of the flowability and apparent density characteristics of the powder metal. The system comprises a monitoring component to monitor compacting load or tonnage changes, or part weight changes. A computer control is provided to receive the monitor signals, to keep a running average of a small sample of parts, to execute the proper logic to determine when a fill adjustment is needed, and to calculate the new fill position for each moveable platen bearing a tooling member to assure that the percent change in powder column height is the same for all columns. The system further includes a motor drive component responsive to the control computer output to position the up stop of each moveable platen bearing a tooling member and the core rod mechanism (if used), to achieve proportionally correct adjustments to the fill cavity.

REFERENCES:
patent: 4387632 (1983-06-01), Heiberger
patent: 4938673 (1990-07-01), Adrain
patent: 5250255 (1993-10-01), Sagawa et al.
patent: 5275740 (1994-01-01), Spyker et al.

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