Methods of forming battery electrodes

Metal working – Method of mechanical manufacture – Electrical device making

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Details

296234, 429124, 429162, H01M 408, H01M 640

Patent

active

057359121

ABSTRACT:
In one aspect, a method of making a battery includes fusing an alkali metal onto a patterned conductive layer. In another aspect, a method of forming a battery includes: a) providing a cathode base which comprises: a first nonconductive surface; a first conductive layer superjacent the first nonconductive surface; the first conductive layer comprising a first area; and a cathode layer superjacent the first conductive layer leaving at least a portion of the first area exposed; b) providing an anode base which comprises: a second nonconductive surface; a second conductive layer superjacent the first nonconductive surface, the second conductive layer comprising a second area; and an anode layer superjacent the second conductive layer leaving at least a portion of the second area exposed, the anode layer comprising an alkali metal; and c) aligning and coupling the anode layer of the anode base with the cathode layer of the cathode base, wherein the aligning and coupling leaves at least a portion of the first area and at least a portion of the second area exposed for electrical connection. The invention also encompasses batteries formed by such methods.

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patent: 4177552 (1979-12-01), Gordon et al.
patent: 4621035 (1986-11-01), Bruder
patent: 4888206 (1989-12-01), Hope et al.
patent: 4911995 (1990-03-01), Belanger et al.
patent: 4935317 (1990-06-01), Fauteux et al.
patent: 5080932 (1992-01-01), Koksbang et al.
patent: 5169446 (1992-12-01), Koksbang et al.

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