Method of forming sharp bends in plastic faced flat panels

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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52631, 156227, 156268, 156257, 156295, 428121, 428130, B31F 300

Patent

active

039430227

ABSTRACT:
Improved forming method permits a flat laminate panel comprising a thin, deep vacuum formed thermoplastic face surface member bonded to a rigid backing member to be bent sharply so as to form the sides and front of a cabinet, for example, in one integral piece. The bends are accommodated by removing material from the back of the panel so as to form V-grooves whose included angles are equal to the angle of bends desired. The grooves extend through the entire thickness of the backing member and a portion of the plastic layer. A small bead of hot melt adhesive placed in the groove serves to soften the plastic so it can be bent without cracking. The panel sections adjacent the V-grooves are then brought into contact and immediately and permanently bonded together by the adhesive, thus eliminating the need for additional bracing while the adhesive sets.

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patent: 3539425 (1970-11-01), Marburg
patent: 3647590 (1972-03-01), Wolf
patent: 3654053 (1972-04-01), Toedter
patent: 3791002 (1974-02-01), Lampe et al.

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