Method of making an electrical interconnect device

Metal working – Method of mechanical manufacture – Electrical device making

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264135, H01R 4300

Patent

active

054288916

ABSTRACT:
This invention relates to a method by which an electrical interconnect device is manufactured. In the preferred embodiment of the invention, the geometric dimensions of the device and its necessary electrical characteristics are determined by reference to the components which the device is going to interconnect. An electrically conductive skin thickness, which will achieve the necessary electrical requirements of the application, is also determined. That conductive skin is then selectively formed over an electrically non-conductive core, which is constructed in accordance with the geometric requirements and electrical operating properties of the application, but which is deliberately undersized by the thickness of the skin. Thus, when the skin is formed over the undersized core, the skin thickness causes the final device produced by the process to meet both the electrical and geometric requirements of the application.

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