Method to form vehicle component devices from conductive...

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – Shaping against forming surface

Reexamination Certificate

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C264S328600, C264S328190

Reexamination Certificate

active

07829006

ABSTRACT:
Automotive housings are formed of a conductive loaded resin-based material. The conductive loaded resin-based material comprises micron conductive powder(s), conductive fiber(s), or a combination of conductive powder and conductive fibers in a base resin host. The percentage by weight of the conductive powder(s), conductive fiber(s), or a combination thereof is between about 20% and 50% of the weight of the conductive loaded resin-based material. The micron conductive powders are metals or conductive non-metals or metal plated non-metals. The micron conductive fibers may be metal fiber or metal plated fiber. Further, the metal plated fiber may be formed by plating metal onto a metal fiber or by plating metal onto a non-metal fiber. Any platable fiber may be used as the core for a non-metal fiber. Superconductor metals may also be used as micron conductive fibers and/or as metal plating onto fibers in the present invention.

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patent: 4569786 (1986-02-01), Deguchi
patent: 5567296 (1996-10-01), Luch
patent: 5630387 (1997-05-01), Kamiyama
patent: 5704326 (1998-01-01), Minegishi et al.
patent: 6189492 (2001-02-01), Brown
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patent: 2003/0181568 (2003-09-01), Amarasekera et al.
patent: 2377449 (2001-07-01), None
Co-pending U.S. Appl. No. 11/143,427, filed Jun. 2, 2005,“Low Cost Housings for Vehicle Mechanical Devices and Systems Manufactured From Conductive Loaded Resin-Based Materials”, assigned to the same assignee.

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