Method of molding monolithic building structure

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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52 2, 52741, 156 79, 249 27, 249 65, 249 83, 249153, 249171, 249177, 249185, 264 32, 264 35, 264 452, 264 465, 264251, 264253, 264256, 264314, 425112, 4251291, 425470, B28B 504, B28B 732, B32B 518, E04B 116

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047999829

ABSTRACT:
Methods of manufacturing a modular, monolithic, integrated, multi-layered, mold building structure including the steps of constructing a dismantleable mold having an outer rigid matrix and an inner inflatable plug, wherein the inside dimensions of the matrix correspond to the outside dimensions of the structure and the outside dimensions of the plug correspond to the inside dimensions of the structure, placing high strength fibers between the plug and the matrix, injecting hardenable material between the matrix and the plug, curing the hardenable material into a hard shell, removing the matrix, deflating the plug, and installing walls, doors or windows. The structures may be joined together on-site in various combinations and configurations to create different types and styles of buildings.

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