Method for using CVD process to encapsulate coil in a...

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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Details

Other Related Categories

C029S603250, C029S603120, C360S123180, C360S123250, C360S123460

Type

Reexamination Certificate

Status

active

Patent number

07627942

Description

ABSTRACT:
A method for fabricating a magnetic write head with a coil with a high aspect ratio using a Chemical Vapor Deposition process such as Atomic Layer Deposition (ALD), High Speed ALD, Plasma Enhanced ALD (PEALD), Plasma Enhanced Chemical Vapor Deposition (PECVD) or Low Pressure Chemical Vapor Deposition (LPCVD) to form encapsulating films over the coils without voids is disclosed. Materials which can be used for encapsulation include Al2O3, SiO2, AlN, Ta2O5, HfO2, ZrO2, and YtO3. The use of an ultra-conformal deposition process allows the pitch of the coils to be smaller than it is possible in the prior art. The method also allows materials with a smaller coefficient of thermal expansion than hardbake photoresist to be used with resulting improvements in thermal protrusion characteristics.

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Cosnier et al, “Infrared Interface Analysis of High-K Dielectrics Deposited by Atomic Layer Chemical Vapour Deposition”, IWGI 2001, Extended Abstracts of International Workshop on Gate Insulator 2001, Nov. 2001, pp. 226-229.
M. Ritala, et al. “Atomic Layer Deposition,” fromHandbook of Thin Film Materials, ed. H.S. Nalwa, Academic Press 2001, vol. 1, chapt.2.

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