Method for the production of phenol and acetone

Organic compounds -- part of the class 532-570 series – Organic compounds – Oxygen containing

Reexamination Certificate

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C568S768000, C568S798000

Reexamination Certificate

active

07485758

ABSTRACT:
A method for the production of phenol and acetone from a cumene hydroperoxide mixture comprises a first stage and a second stage and at least two serially connected reactors, wherein the first stage comprises decomposition of a cumene hydroperoxide mixture in the presence of a catalyst mixture to form a dicumyl peroxide mixture, and the second stage comprises formation of a phenol and acetone mixture from decomposition of the dicumyl peroxide mixture formed in the first stage, wherein, the first stage further comprises: a) forming a catalyst mixture by combining sulfuric acid and phenol in a weight ratio of from 2:1 to 1:1000 in a catalyst formation reactor, b) holding the catalyst mixture in the catalyst formation reactor at a temperature of about 20 to 80° C. for about 1 to 600 minutes; and, c) adding the catalyst mixture to the cumene hydroperoxide mixture to form the phenol and acetone mixture. The proposed method permits a significant reduction in the yield of hydroxyacetone that causes deterioration in the quality of commercial phenol.

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Zakoshansky, V.M. Scientific Publication, Conference Materials, Development Prospects for Chemical Processing of Fossil Fuel, “Cumene Process of Phenol-Acetone Production—History and Evolution”, Khimizdata, St. Petersburg, RU pp. 25-39.
Zakoshansky, V.M. “Direction For the Development of Phenolic Process—Safety, Selectivity and Quality of the Products: I. Cumene Oxidation into Cumene Hydroperoxide (CHP)”, ISBN 5-901065-94-8. Process of Oil Refining and Petrochemistry. SP6., 2005. pp. 89-107.
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Kirk-Othmer Encyclopedia of Chemical Technology. Fourth Edition, vol. 18. Phenol. pp. 592-602.

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