Cast composite sail and method

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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Details

C114S102100, C114S102310, C156S166000

Reexamination Certificate

active

07419561

ABSTRACT:
A method of casting a sail comprising supplying a carrier film, supporting the carrier film along a support mechanism, forming a sail form with the support mechanism, pulling the carrier film across the support mechanism, forming a first coating, wiping the resin to control resin amount for forming the first coating, applying a yarn on the first coating in a pattern, applying a yarn on the first coating in a second pattern, dispensing a resin onto the carrier film to form a second coating covering at least one of the first pattern and the second pattern, wiping the resin to control the resin amount for forming the second coating, applying an additional element to at least one of the first coating and the second coating, applying a top film on the second coating, calendering the first and second coating, and curing the resin of the first and second coating.

REFERENCES:
patent: 4708080 (1987-11-01), Conrad
patent: 5097783 (1992-03-01), Linville
patent: 5097784 (1992-03-01), Baudet
patent: 5355820 (1994-10-01), Conrad et al.
patent: 5403641 (1995-04-01), Linville et al.
patent: 6332420 (2001-12-01), Rodgers
patent: 6382120 (2002-05-01), Keire
patent: 2006/0157189 (2006-07-01), Gautier et al.
patent: WO 03024779 (2003-03-01), None
patent: 2004005009 (2004-01-01), None

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