Automated overlay metrology system

Radiation imagery chemistry: process – composition – or product th – Registration or layout process other than color proofing

Reexamination Certificate

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C430S030000

Reexamination Certificate

active

07087352

ABSTRACT:
Non-imaging measurement is made of misalignment of lithographic exposures by illuminating periodic features of a mark formed by two lithographic exposures with broadband light and detecting an interference pattern at different wavelengths using a specular spectroscopic scatterometer including a wavelength dispersive detector. Misalignment can be discriminated by inspection of a spectral response curve and by comparison with stored spectral response curves that may be empirical data or derived by simulation. Determination of best fit to a stored spectral curve, preferably using an optimization technique can be used to quantify the detected misalignment. Such a measurement may be made on-line or in-line in a short time while avoiding tool induced shift, contact with the mark or use of a tool requiring high vacuum.

REFERENCES:
patent: 5989761 (1999-11-01), Kawakubo et al.
patent: 6699624 (2004-03-01), Niu et al.
patent: 2001-272208 (2001-10-01), None
patent: WO 02/25723 (2002-03-01), None
patent: WO 02/069390 (2002-09-01), None
Article titled “Light Diffraction Based Overlay Measurement”; J. Bischoff et al. dated 2001.
Article titled “Diffractive techniques for lithographic process monitoring and control”; S. Sohail et al. dated 1994.
Article titled “Specular Spectroscopic Scatterometry in DUV Lithography”; Nickhil et al. dated Mar. 1999.

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