Method of manufacturing a long rod shaped ignition...

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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Details

C029S606000, C029S841000, C264S272190

Reexamination Certificate

active

07131184

ABSTRACT:
A coil carrier (1) comprising of an U shaped plastic profile has material thickness which fulfills dielectric strength requirements between the primary (2)and secondary winding. The outside applied primary ribbon turns (2) are bridging the gap of the U coil carrier. The inside fixed wound ferrite rod (3) is located close to the bottom of the U profile. The internal volumes at the closed side of the coil carrier (5) are already filled with glue. The remaining volume inside the ignition transformer can later easily been filled with encapsulating material through shown remaining penetration interstices between the primary turns (4) and two openings at the beginning and the end of the long rod ignition transformer (T) when finally being potted together with the ignition circuitry (C) in the housing (H) in one common process step.

REFERENCES:
patent: 5923236 (1999-07-01), Rapoport et al.
patent: 6049163 (2000-04-01), Masuda et al.
patent: 6215385 (2001-04-01), Ogden
patent: 41 17 288 (1992-12-01), None
patent: 298 11 368 (1998-09-01), None
patent: 5-121252 (1993-05-01), None
Medinger, K.S., “Key Design Features for an Epoxy Potting Formulation”, Proceedings of Electrical Electronics Insulation Conference and Electrical Manufacturing Conference, Sep. 1995, pp. 7-10.

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