Method for forming ceramic thick film element arrays

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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Details

C156S289000, C156S247000, C156S235000, C156S155000, C156S241000, C156S230000, C156S080000

Reexamination Certificate

active

07070669

ABSTRACT:
An improved process for producing ceramic thick film array elements is provided. In this regard, ceramic elements are formed on a temporary, or printing, substrate by screen printing or other forming methods. The temporary, or printing, substrate is advantageously provided with a release layer. This makes it possible to release the printed and soft-baked ceramic elements from the temporary substrate and transfer the ceramic elements to the sintering substrate. The contemplated release technique takes advantage of the phase transition of a liquid, e.g. water, to transfer the elements to a sintering substrate. After sintering and electrode deposition, the ceramic element array is bonded to a target substrate. Then, the sintering substrate is removed to make the array available for implementation in a variety of suitable environments.

REFERENCES:
patent: 4345967 (1982-08-01), Cook
patent: 5480503 (1996-01-01), Casey et al.
patent: 6051448 (2000-04-01), Hayama et al.
patent: 6071795 (2000-06-01), Cheung et al.
patent: 6335263 (2002-01-01), Cheung et al.
patent: 6911107 (2005-06-01), Kagawa et al.

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