Bonding scheme using group VB metallic layer

Metal fusion bonding – Process – Metal to nonmetal with separate metallic filler

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228208, 228121, 428662, B23K 3102, B23K 120

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056223056

ABSTRACT:
A method for bonding one body to another, such as a laser device to a submount, uses a metallic layer composed of a Group VB metal, such as niobium, sandwiched between a non-metallic layer and solder layer formed by an approximate Au-Sn eutectic layer. Advantageously the Group VB layer is formed at a submount temperature of less than approximately 201.degree. C., advantageously less than approximately 125.degree. C., and preferably less than approximately 101.degree. C.--advantageously to a thickness in the approximate range 0.05 .mu.m to 0.2 .mu.m, or even thinner if pinholes do not develop. The non-metallic layer is located on one of the bodies, and the other body has a metallic coating advantageously capped with an Au layer.

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H.S. Chen et al., "Simple Nb Bonding Structure," Appl. Phys. Lett, 66(17), Apr. 24, 1996, pp. 2191-2193.

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