Methods for manufacturing hinges having a highly inorganically f

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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264133, 264151, 427292, B05D 312, B29D 4700, B32B 3100, C04B 4145

Patent

active

057074747

ABSTRACT:
A method for manufacturing a hinged sheet having an inorganically filled structural matrix includes mixing together a water-dispersible organic polymer binder, an inorganic aggregate material, a fibrous material, and water in order to form a moldable inorganically filled mixture in which the components therein are substantially homogeneously dispersed. The inorganically filled mixture is formed into a substantially hardened sheet having an inorganically filled matrix in a manner such that the water is removed by evaporation. The sheet is then scored to form a hinge in the inorganically filled matrix. Alternatively, a score can be pressed into a surface of the sheet prior to drying in order to form a scored sheet which is then dried. A hinged article having an inorganically filled structural matrix can also be formed by molding the inorganically filled mixture into an article in a manner such that the article includes at least one part that is hingedly attached to at least one other part by a hinge which defines an area of reduced thickness.

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