Method of processing "BPS" glass ceramic and seals made therewit

Stock material or miscellaneous articles – Composite – Of quartz or glass

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428 344, 428 357, 428 369, B32B 1706

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058209891

ABSTRACT:
A glass ceramic composition, a glass ceramic-to-metal seal, and more specifically a hermetic glass ceramic-to-metal seal prepared by subjecting a glass composition comprising, by weight percent, SiO.sub.2 (65-80%), LiO.sub.2 (8-16%), Al.sub.2 O.sub.3 (2-8%), K.sub.2 O (1-8%), P.sub.2 O.sub.5 (1-5%), B.sub.2 O.sub.3 (0.5-7%), and ZnO (0-5%) to the following processing steps: 1) heating the glass composition in a belt furnace to a temperature sufficient to melt the glass and crystallize lithium phosphate, 2) holding at a temperature and for a time sufficient to create cristobalite nuclei, 3) cooling at a controlled rate and to a temperature to cause crystallization of lithium silicates and growth of cristobalite, and 4) still further cooling in stages to ambient temperature. This process produces a glass ceramic whose high coefficient of thermal expansion (up to 200.times.10.sup.-7 in/in/.degree.C.) permits the fabrication of glass ceramic-to-metal seals, and particularly hermetic glass ceramic seals to nickel-based and stainless steel alloys and copper.

REFERENCES:
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patent: 3220815 (1965-11-01), McMillan et al.
patent: 3564587 (1971-02-01), Ellis
patent: 4414282 (1983-11-01), McCollister et al.
patent: 4536203 (1985-08-01), Kramer
patent: 4921738 (1990-05-01), Cassidy

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