Dimple pattern on golf balls

Games using tangible projectile – Golf – Ball

Reexamination Certificate

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Reexamination Certificate

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06609983

ABSTRACT:

1. TECHNICAL FIELD OF THE INVENTION
The present invention generally relates to golf balls, and more particularly, to a golf ball having improved dimple patterns.
2. BACKGROUND OF THE INVENTION
Golf balls were originally made with smooth outer surfaces. In the late nineteenth century, players observed that the guttie golf balls traveled further as they got older and more gouged up. The players then began to roughen the surface of new golf balls with a hammer to increase flight distance. Manufacturers soon caught on and began molding non-smooth outer surfaces on golf balls.
By the mid 1900's, almost every golf ball being made had 336 dimples arranged in an octahedral pattern. Generally, these balls had about 60% of their outer surface covered by dimples. In 1983, Titleist introduced the TITLEIST 384, which, not surprisingly, had 384 dimples that were arranged in an icosahedral pattern. About 76% of its outer surface was covered with dimples. Today's dimpled golf balls travel nearly two times farther than a similar ball without dimples.
The dimples on a golf ball are important in reducing drag and providing lift. Drag is the air resistance that acts on the golf ball in the opposite direction from the balls flight direction. As the ball travels through the air, the air surrounding the ball has different velocities and, thus, different pressures. The air exerts maximum pressure at the stagnation point on the front of the ball. The air then flows over the sides of the ball and has increased velocity and reduced pressure. At some point it separates from the surface of the ball, leaving a large turbulent flow area called the wake that has low pressure. The difference in the high pressure in front of the ball and the low pressure behind the ball slows the ball down. This is the primary source of drag for a golf ball.
The dimples on the ball create a turbulent boundary layer around the ball, i.e., the air in a thin layer adjacent to the ball flows in a turbulent manner. The turbulence energizes the boundary layer and helps the boundary layer stay attached to the golf ball's surface further around the ball to reduce the area of the wake. This greatly increases the pressure behind the ball and substantially reduces the drag.
Lift is the upward force on the ball that is created from a difference in pressure on the top of the ball to the bottom of the ball. The difference in pressure is created by a warpage in the air flow resulting from the ball's back spin. Due to the back spin, the top of the ball moves with the air flow, which delays the separation to a point further aft. Conversely, the bottom of the ball moves against the air flow, moving the separation point forward. This asymmetrical separation creates an arch in the flow pattern, requiring the air over the top of the ball to move faster, and thus have lower pressure than the air underneath the ball.
Almost every golf ball manufacturer researches dimple patterns in order to increase the distance traveled by a golf ball. A high degree of dimple coverage is beneficial to flight distance, but only if the dimples are of a reasonable size. Dimple coverage gained by filling spaces with tiny dimples is not very effective, since tiny dimples are not good turbulence generators. Most balls today still have many large spaces between dimples or have filled in these spaces with very small dimples that do not create enough turbulence at average golf ball velocities.
There are many patents directed to various dimple patterns. Some of these patents are based upon great circles, lines that extend along the surface of a sphere. U.S. Pat. No. 4,915,389 discloses a dimple pattern with dimples on the great circle of the equator. However, the patent does not disclose a dimple pattern where a number of dimples are positioned along edges of a polyhedral shape and the remaining dimples are positioned where great circles between the dimples on the edges of the polyhedral shape intersect.
U.S. Pat. No. 4,991,852 also discloses a dimple pattern where dimples are placed on great circles. Instead of using great circles of the equator, this patent discloses great circles that connect points on a golf ball that correspond to points on segments of a polyhedron, a three dimensional structure bounded by polyhedral segments that are formed by vertices and edges. The pattern is based upon a geodesic nine-frequency icosahedron, a specific three dimensional structure bounded by eight triangular polyhedral segments where each edge of the icosahedron is divided into nine parts with the division points connected by great circles to form a series of uniformly distributed intersecting vertices. The dimple pattern is generated when dimples of the same size are placed at the division points and at the vertices to cover a golf ball surface with 812 equally spaced small dimples. However, the patent does not disclose a dimple pattern for other polyhedron structures where the dimples on the edges or at the vertices vary in size.
U.S. Pat. No. 5,562,552 discloses a dimple pattern where dimples are placed on great circles. This pattern is based upon a geodesically expanded icosahedron where the surface of a golf ball intersects each vertex of the icosahedron. Each vertex of an icosahedron surface is connected to a geodesic focus point so that three right regular tetrahedra are formed for each icosahedron surface. Dimples are then placed so that each of the 60 triangles formed on the surface of the golf ball have the same or substantially the same dimple pattern. While it is disclosed that dimples may be placed at the focus point, along the edges of the 60 triangles, and between the edges of the 60 triangles, the patent does not disclose a series of great circles on the icosahedron and then positioning dimples where those great circles intersect.
There continues to be a need for dimple patterns that have a high percentage of dimple coverage. More particularly, there is a need for dimple patterns that do not have large spaces between the dimples. Additionally, there is a need for dimple patterns that do not fill in these spaces with very small dimples.
There also continues to be a need for dimple patterns that increase lift and drag. More particularly, there continues to be a need for dimple patterns that have the same lift and drag from all orientations.
3. SUMMARY OF THE INVENTION
The present invention provides a golf ball with an outer surface that has dimples positioned according to polyhedral structures that are not a geodesic nine-frequency icosahedron. Preferably, the dimples are positioned by initially placing dimples at the points of intersection of great circles that connect the edges of the polyhedral segments that make up each polyhedral structure.
The present invention also provides for a method of packing dimples of varying size and number on the outer surface of a golf ball according to polyhedral structures that are not a geodesic nine-frequency icosahedron.
The present invention includes a golf ball that has a dimple pattern based upon intersecting great circles between points on a polyhedron segment. In a first embodiment of the present invention, arrangement of the dimple pattern begins with the mapping of a polyhedron onto an outer surface of a golf ball. The present invention permits orientation of the polyhedron to be any where on the golf ball's outer surface. The present invention also permits orientation of the polyhedron according to a parting line, two hemispheres, or the two poles of the outer surface. The parting line is located at the equator of the outer surface, there by dividing the outer surface into the two hemispheres. Each hemisphere has a pole positioned at the furthest point on the outer surface from the parting line. Preferably, the structure of a polyhedral segment oriented according to a pole and the parting line of the outer surface and is made of a number of edges where each edge connects two vertices. Each point of the polyhedral segment, as well as each point on the golf ball surface, has a longitude, &thgr;, and a

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