Active solid-state devices (e.g. – transistors – solid-state diode – Integrated circuit structure with electrically isolated... – Passive components in ics
Reexamination Certificate
2000-10-04
2003-07-29
Flynn, Nathan J. (Department: 2826)
Active solid-state devices (e.g., transistors, solid-state diode
Integrated circuit structure with electrically isolated...
Passive components in ics
C257S350000, C257S368000, C257S379000, C257S380000, C257S381000, C257S382000, C257S383000, C257S384000, C257S536000, C257S538000
Reexamination Certificate
active
06600210
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor device and a method of manufacturing a semiconductor device suitable as an input circuit and an output circuit, and particularly relates to a semiconductor device and method of manufacturing the semiconductor device having an improved electrostatic resistance.
2. Background Art
Conventionally, a source diffusion layer and a drain diffusion layer of a transistor constituting an internal circuit of a semiconductor device are formed by a silicide layer in order to reduce the resistance of these layers. Furthermore, since thin film structures have made further advances in recent years, silicide films have been further required not only for the internal circuits but also for transistors constituting the input and output circuits. 
FIG. 42
 shows a plan view of the conventional semiconductor device and 
FIG. 43
 shows a cross sectional view along the V—V line in FIG. 
42
. In 
FIG. 42
, the internal wiring is omitted. Here, the semiconductor device shown in 
FIGS. 42 and 43
 is referred to as the first conventional example.
In the first conventional example, a P-well 
102
 is formed on the semiconductor substrate 
101
. An element-separating insulating film 
103
a 
in the form of a ring is selectively formed on a surface of the P-well 
102
, and an element-separating insulating film 
103
b 
is formed on the boundary layer of the P-well 
102
 formed on the semiconductor substrate 
101
.
In an area surrounded by the element-separating insulating film 
103
a
, two N channel MOS transistors 
11
a 
and 
11
b 
are formed. Three N
+
 diffusion layers 
104
a
, 
104
b
, and 
104
c 
are formed on the surface of the area surrounded by the element-separating insulating film 
103
a
, wherein, the N
+
 diffusion layer 
104
a 
constitutes a source diffusion layer of the MOS transistor 
111
a
, the N
+
 diffusion layer 
104
c 
constitutes a source diffusion layer of the N channel MOS transistor, and the N
+
 diffusion layer 
104
b 
constitutes a drain diffusion layer of the N channel MOS transistors 
111
a 
and 
111
b
. That is, the drain diffusion layers of the two N channel MOS transistors 
111
a 
and 
111
b 
are united.
A P
+
 diffusion layer 
105
 is formed on an area sandwiched by two element-separating insulating layers 
103
a 
and 
103
b
. Silicide films 
106
 are formed on the surface of N
+
 diffusion layers 
104
a
, 
104
b
, 
10
c
, and P
+
 diffusion layer 
105
.
Each N channel MOS transistor 
111
a 
and 
111
b 
comprises a low concentration diffusion layer 
107
, a gate insulating film 
108
, a side wall insulating film 
109
 and a gate electrode 
110
. The gate electrode 
110
 is constituted by laminated polycrystalline silicon films and a silicide film.
Furthermore, an interlayer insulating film 
112
 is formed covering the N channel MOS transistors 
111
a 
and 
111
b
. Contact holes reaching each silicide films 
106
 are formed penetrating the interlayer insulating films 
112
, and contact plugs 
113
 are embedded inside those contact holes. Wiring 
114
 is formed at each contact hole 
113
.
Since silicide films 
106
 are formed in conventional semiconductor devices for reduction of the circuit resistance, a problem arises that the conventional input circuits as well as the output circuits are liable to be affected by external electrostatic discharge (ESD), and the electrostatic resistance (resistance to surges) of these circuits decreases.
Japanese Patent (Granted) Publications No. 2773220 and No. 2773221 disclose a semiconductor device in which a region in a portion of the diffusion layer between the source and the drain is left without forming the silicide film. This type of the conventional example is hereinafter referred to as the second conventional example. 
FIG. 44
 is a plan view showing the structure of the second conventional example, and 
FIG. 45
 is the cross-sectional view of along the W—W line in FIG. 
44
. Here, the same elements of the second conventional example shown in 
FIGS. 44 and 45
 as those shown of the first convention example shown in 
FIGS. 43 and 45
 are denoted by the same reference numerals and their explanations are omitted.
In the second conventional example, a mask insulating film 
118
 is formed between the side wall insulating film 
109
 of each N channel MOS transistor 
111
a 
and 
111
b 
and the contact plug 
113
 of the drain in order to partition the N
+
 diffusion layer 
104
b 
into two regions. A silicide layer 
106
 is formed directly below the mask insulating film 
118
. Accordingly, the silicide layer 
106
 formed on the N
+
 diffusion layer 
104
b 
is partitioned into three regions.
In the second conventional example, since the resistance of the drain diffusion layer of each N channel MOS transistor 
111
a 
and 
111
b 
is higher than that of the first conventional example, the electrostatic resistance of the second embodiment is higher.
In addition, a semiconductor device, in which a high resistance region is formed between the drain diffusion layer of a MOS transistor constituting an output circuit and an output pin, has been disclosed (in U.S. Pat. No. 5,019,888). Hereinafter, this semiconductor device is referred to as called the third conventional example.
In the third conventional example, the high resistance region formed between the drain and the output pin blocks the surge current flowing into the semiconductor device, so that a higher electrostatic resistance that that of the first conventional example is obtained, similar to the second embodiment.
However, although it is possible to improve the electrostatic resistance in the second and third conventional example, a problem arises in the practical semiconductor devices. That is, in practical semiconductor devices, a plurality of transistors are formed in parallel in one well, and stress is concentrated on one transistor and the transistor subjected to the concentrated stress is more likely to be broken.
FIG. 46A
 is a cross-sectional view showing the propagation path of an surge current in the first conventional example, and 
FIG. 46B
 is a diagram showing the change of the voltage applied to the drain diffusion layer due to the surge current. It is noted that the silicide film 
106
 is omitted.
When an ESD surge current flows into a pad 
115
 connected to the drain diffusion layer (the N
+
 diffusion layer 
104
b
), the drain voltage increases, and when the voltage reaches a certain voltage, an avalanche breakdown occurs at a PN junction between the drain diffusion layer (N
+
 diffusion layer 
104
b
) and the P-well 
102
. In general, this voltage is called BVDS.
When the ESD surge current further increases, the breakdown current flows to the guard ring (P
+
 diffusion layer 
105
) through a parasitic resistor 
116
 and passes through the ground (GND). Thereby, the voltage of the P-well increases in the proximity of the source diffusion layer (N
+
 diffusion layer 
104
a
) according to the voltage drop due to the parasitic resistor 
116
.
When the drain voltage reaches V
1
 due to the further increase of the ESD surge current, the PN junction between the source diffusion layer ((N
+
 diffusion layer 
104
a
) and the P-well 
102
 is forward biased and the parasitic bipolar transistor 
117
 is turned on, and the N-channel MOS transistor 
111
a 
enters snapback. As a result, not only the breakdown current flow from the drain diffusion layer ((N
+
 diffusion layer 
104
b
) to the guard ring (P
+
 diffusion layer 
105
) but also, the snapback current flows from the drain diffusion layer (N
+
 diffusion layer 
104
b
) to the source diffusion layer ((N
+
 diffusion layer 
104
a
), and the drain voltage decreases to a certain voltage Vsnp.
Thereafter, if the ESD surge current further increases, the drain voltage increases, and when the drain voltage reaches a certain voltage Vmax, the N-channel MOS transistor 
111
a 
is destroyed due to the rise of the temperature.
Since the breakdown current fl
Hirata Morihisa
Kato Osamu
Morishita Yasuyuki
Choate Hall & Stewart
Flynn Nathan J.
NEC Electronics Corporation
Sefer Ahmad N.
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