Measuring device for electrically decoupled function testing...

Data processing: measuring – calibrating – or testing – Measurement system in a specific environment – Mechanical measurement system

Reexamination Certificate

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Details

C174S1520GM

Reexamination Certificate

active

06466876

ABSTRACT:

BACKGROUND
The invention relates to a measuring arrangement for the electrically uncoupled function testing of operating systems which comprise a current-carrying conductor.
For the electrically uncoupled function testing of operating loudspeakers, a measuring arrangement is known (DE-German Book: H. Sahm, “HiFi Loudspeakers”, 3rd Edition, Franzis Publishers, München, 1985, Chapter 29: “Loudspeaker Measurements”), in the case of which the oscillation coil pertaining to the loudspeaker forms a current-carrying conductor, to which a microphone is assigned as the sensor, which, as an electromechanical transducer, senses the oscillations caused by the oscillation coil as signals which, by way of an amplifier, are fed to an analysis unit, such as a frequency analyzer, a level recorder or the like.
In addition, a system is known (German Patent Document DE 4308796 C2) for monitoring and diagnosing mechanical systems, thus, for example, for a damage diagnosis in the case of machines, such as the roller bearing diagnosis, in the case of which the oscillations caused by mechanical defects, such as bearing irregularities or bearing damages, are sensed and processed. The starting points are always oscillations triggered by mechanical situations which oscillations are detected and evaluated by analyzing the envelope curve. Periodic signals are therefore analyzed.
For the potential-free monitoring of the ignition systems of internal-combustion engines, capacitively or inductively operating measuring systems are also known from practice. These systems operate current-proportionally (inductive primary detectors) or voltage-proportionally (capacitive primary detectors), and phase shifts exist in the case of the current-proportionally operating inductive as well as in the case of the voltage-proportionally operating capacitive primary detectors. In addition, capacitive primary detectors (high pass) do not detect low frequencies and inductive primary detectors (low pass) do not detect high frequencies so that the achievable results also do not supply any information on the effective output.
It is an object of the invention to monitor and diagnose systems comprising current-carrying conductors, specifically including the detection of one-time, periodic or non-periodic events and the obtaining of one-time periodic or non-periodic control quantities or automatic control quantities for the respective system as such or for the system and the arrangement, machine or device pertaining thereto.
This object is achieved by providing a measuring arrangement for the electrically uncoupled function testing of operating systems which comprise a current-carrying conductor and in the case of which an electromechanical transducer is assigned to the conductor in a direct mechanical coupling by way of a substantially incompressible medium, which transducer detects oscillations caused by the conductor, and the detected oscillations being supplied to at least one analyzing unit by way of an amplifier.
By means of the invention, for systems as such, which comprise an electric conductor as well as for arrangements, machines and/or devices equipped with such systems and/or interacting with such systems, an electrically uncoupled and thus galvanically separate detection of signals for a monitoring, a diagnosis, a control and an automatic control is permitted, in the case of which the signal detection takes place effective-output-proportionally and without phase shift over the whole frequency range, that is, also for very high frequencies. By way of the electromechanical transducer, the oscillations of the electric conductor are detected in this case in a potential-free manner over the whole operating range, the obtained signals being proportional to the energy course in the electric conductor. Since the correlation is identical with respect to the time and phase and proportional with respect to the amplitude, the mechanical energy course detected by way of the oscillations is also comparable to the electric energy course in the electric conductor. The detection of the energy course allows an evaluation of the system and conclusions on its primary as well as secondary functions. In addition, the measuring arrangement according to the invention permits comparisons between several conductors of a system among one another so that whole systems can be monitored, and this can take place with respect to constructional characteristics, such as bondings and connection devices as well as with respect to their functional sequences.
Because of these characteristics, but particularly also because of its immunity to interferences and its simplicity, the measuring arrangement according to the invention is suitable particularly for a use in motor vehicles, and here particularly for the use in connection with internal combustion engines,; thus, mainly for the electrically uncoupled function testing of an operating ignition coil of an ignition system; in the sense of the invention, the electric conductor being formed by the ignition coil, for evaluating the ignition system as a whole as well as its primary and secondary ignition functions. By comparisons of the ignition coils of the ignition system, the system as a whole can be monitored, and the ignition coils, the bondings and the connection devices as well as the spark plugs can be evaluated in their functionality, specifically in an interaction with the combustion. Thus, ignition failures can be detected in order to possibly switch off the fuel injection and prevent damage to the catalyst.
Although the use of the measuring arrangement in conjunction with ignition systems of internal-combustion engines represents a preferred use in connection with motor vehicles, within the scope of the invention, particularly also in combination with the use of the measuring arrangement with respect to ignition systems of internal-combustion engines, additional vehicle-related applications may be particularly expedient. Thus, the measuring arrangement according to the invention is suitable for applications in connection with electrically controlled and/or operated injection valves, particularly electromagnetically operated injection valves, such as pump - nozzle elements or injectors of common rail injection systems. Corresponding applications exist within the scope of the invention also for electromagnetic valve timing gears or electrically operated or electrically controlled actuators used for different purposes. In addition, the measuring arrangement according to the invention can be used in connection with relays, deflection systems, such as tubes or elementary particle accelerators, electric motors, generators, dynamos and/or transformers, which have electric conductors, for example, in the form of coils, so that, particularly in connection with vehicles in which electric operating and adjusting devices are increasingly used, measuring arrangements can be applied which operate according to the same principle.
Within the scope of the invention, strain gauges, piezoresistive transducers or piezoceramic transducers may preferably be used as electromechanical transducers.
A particularly expedient further development of the electromechanical transducer is represented by a piezoceramic element constructed as a knock sensor, as available as a tested structural member and already used particularly also in automobile construction in industrial scale manufacturing, and thus available at reasonable cost. Relative to the above-addressed application of the measuring arrangement in connection with ignition coils, the electromechanical transducer can be arranged, for example, as the further development as the knock sensor, externally with respect to the ignition coil or may be combined as a structural element with the ignition coil or may be integrated into the latter. The direct mechanical coupling can be implemented in a simple manner by way of a medium which essentially cannot be compressed, thus preferably an at least almost rigid coupling.
Since the measuring arrangement according to the invention relati

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