Semiconductor device manufacturing: process – Chemical etching – Combined with the removal of material by nonchemical means
Reexamination Certificate
1999-07-07
2002-04-09
Utech, Benjamin L. (Department: 1765)
Semiconductor device manufacturing: process
Chemical etching
Combined with the removal of material by nonchemical means
C438S706000, C438S697000, C438S723000, C438S724000
Reexamination Certificate
active
06368971
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of Invention
The present invention relates to a method of manufacturing a semiconductor device. More particularly, the present invention relates to a method of manufacturing a bottom electrode of a capacitor.
2. Description of Related Art
Dynamic random access memory (DRAM) is applied broadly in the field of integrated circuits devices, and more importantly, in the electronics industry. DRAMs with higher capacitance are necessary for the development of the industry. In order to simplify the circuit constitution and to increase the density of the device, the conventional memory cell composed of three transistors is replaced by a current memory cell which is composed of a transistor series-coupled to a capacitor.
The capacitor is used to store charges that are digital data. The more the capacitance is, the less the loss of digital data is. In addition to increasing the dielectric constant of the capacitor dielectric layer and decreasing the thickness of the capacitor dielectric layer, the area of the capacitor is increased to enhance the capacitance.
FIG. 1A
is schematic, cross-sectional view of a conventional bottom electrode of a DRAM capacitor. As shown in
FIG. 1
, the method of manufacturing a bottom electrode
114
comprises forming a dielectric layer
106
over a substrate
100
including a dielectric layer
102
and a contact pad
104
. The contact pad
104
is electrically coupled to a source/drain region (not shown) formed in the substrate
100
. After that, bit lines
108
and a dielectric layer
110
are formed on the dielectric layer
106
in sequence, wherein the dielectric layer
110
fills the spaces between the bit lines
108
and covers the bit lines
108
. Thereafter, a photolithography and etching process is performed to define the dielectric layers
108
and
106
and to form a node contact hole
112
. The node contact hole
112
penetrates through the dielectric layers
108
and
106
and exposes a portion of the contact pad
104
. Then, a polysilicon layer (not shown) is formed over the substrate
100
and fills the node contact hole
112
. After that, a portion of the polysilicon layer is removed until the surface of the dielectric layer
108
is exposed and a node contact
112
a
is formed in the node contact hole
112
. A polysilicon layer (not shown) is formed over the substrate
100
. A polysilicon photolithography and etching process is performed to form a bottom electrode
114
electrically coupled to the contact pad
104
through the node contact
112
a.
Since it is difficult to control the polysilicon photolithography and etching process, polysilicon material easily remains on the surface of the dielectric layer
110
, which leads to the problem of a short in the capacitor. Moreover, the cross-sectional area of the bottom electrode
114
decreases from the top of the bottom electrode
114
to the bottom of the bottom electrode
114
(as shown in
FIG. 1
) because the polysilicon photolithography and etching process is difficult to control. Therefore, the bottom electrode will collapse in the subsequent manufacturing process.
SUMMARY OF THE INVENTION
The invention provides a method of manufacturing a bottom electrode of a capacitor. A substrate is provided. The substrate has a contact pad formed thereon, a first dielectric layer formed on the contact pad, and a node contact penetrating through the first dielectric layer and electrically coupled to the contact pad. A second dielectric layer is formed on the first dielectric layer and the node contact. A third dielectric layer is formed on the second dielectric layer. A fourth dielectric layer is formed on the third dielectric layer. A trench is formed to penetrate through the fourth, the third and the second dielectric layer and to expose a surface of the node contact. A conductive layer is formed on the fourth dielectric layer and a sidewall and a bottom of the trench. A fifth dielectric layer is formed on the conductive layer, wherein the fifth dielectric layer fills the trench. A portion of the fifth dielectric layer and a portion of the conductive layer are removed until a surface of the fourth dielectric layer is exposed. The remaining fifth dielectric layer and the fourth dielectric layer are removed.
As embodied and broadly described herein, the invention provides a method of manufacturing a bottom electrode of a capacitor. Since the thickness of the fourth dielectric layer can be varied with the height of the bottom electrode, the structure of the bottom electrode is relatively firm. Therefore, the invention can overcome the problem of the bottom electrode collapsing. Incidentally, in the invention, because the trench is formed in the fourth dielectric layer before the conductive layer is formed, it is unnecessary to perform the polysilicon photolithography and etching process. Hence, the problem due to the difficult-to-control polysilicon photolithography and etching process can be overcome.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the invention as claimed.
REFERENCES:
patent: 5580812 (1996-12-01), Ikemasu et al.
patent: 5869382 (1999-02-01), Kubota
patent: 5895250 (1999-04-01), Wu
patent: 5937294 (1999-08-01), Sandhu et al.
patent: 5985732 (1999-11-01), Fazan et al.
patent: 6037234 (2000-03-01), Hong et al.
Chien Sun-Chieh
Kuo Chien-Li
Liao Wei-Wu
Deo Duy-Vu
Thomas Kayden Horstemeyer & Risley
United Microelectronics Corp.
Utech Benjamin L.
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