Conversion of an alcoholic oxygenate to propylene using...

Chemistry of hydrocarbon compounds – Unsaturated compound synthesis – From nonhydrocarbon feed

Reexamination Certificate

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C585S638000, C585S324000, C585S634000

Reexamination Certificate

active

07371916

ABSTRACT:
The average propylene selectivity per on-stream cycle of an alcoholic oxygenate to propylene (OTP) process using one or more fixed beds of a dual-function oxygenate conversion catalyst is substantially enhanced by the use of a feed pretreatment step involving a catalytic etherification reaction, by switching to moving bed reactor technology in the olefin synthesis portion of the OTP flow scheme in lieu of fixed bed technology and by the selection of a catalyst on-stream cycle time of 300 hours or less. These provisions hold the build-up of coke deposits on the dual-function catalyst to a level which does not substantially degrade catalyst activity, oxygenate conversion and propylene selectivity, thereby enabling maintenance of propylene average cycle yield at essentially start-of-cycle levels. The propylene average cycle yield improvement enabled by the present invention over that achieved by the fixed bed system of the prior art using the same or a similar dual-function catalyst system is of the order of about 1.5 to 5.5 wt-% or more.

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Rothaemal et al., “Demonstrating the New Methanol to Propylene (MTP) Process”, Mar. 2003, ERTC Petrochemical Conference, Paris, France.
Paper “Insights into Gas to Propylene, GTP®/MTP® Technology” by Dr. Waldemar Liebner, Lurgi AG, Frankfurt am Main; Germany, presented at Propylene Trade & Derivatives Markets, Singapore, Oct. 24-25, 2005.

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