Casting materials

Metal founding – Process – Shaping a forming surface

Reexamination Certificate

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Details

C164S034000, C164S045000, C164S235000

Reexamination Certificate

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07958932

ABSTRACT:
A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

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patent: 6481490 (2002-11-01), Vihtelic et al.
patent: 6901989 (2005-06-01), Sargent et al.
patent: 2004/0087754 (2004-05-01), Foley et al.

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