Microclimate temperature regulating pad and products made...

Heat exchange – Flexible envelope or cover type

Reexamination Certificate

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Details

C165S902000, C062S259300

Reexamination Certificate

active

06298907

ABSTRACT:

FIELD OF THE INVENTION
This invention relates generally to the field of thermal control by means of a pad containing a temperature control means such as a phase change material and more specifically products such as wraps and vests made therefrom.
BACKGROUND OF THE INVENTION
It is known to employ microencapsulated phase change materials for the purpose of temperature regulation. For example, microencapsulated phase change materials have been incorporated into fibers and fabrics, foams and coated surfaces to achieve temperature regulation. However, as microcapsules are small (generally less than 1.0 mm), their thermal capacitance (and therefore the ability to cool) is limited. Also, when incorporated into foams and fabrics, they tend not to breath very well and as a result, moisture can be trapped which reduces temperature regulation, comfort and thermal efficiency.
In addition, blocks of phase change material have been incorporated into a vest as disclosed in U.S. Pat. No. 5,415,222. The blocks are adapted to fit within pockets and provide a cooling effect to the wearer. However, due to the size of the blocks, the moisture tends to become trapped between the skin of the wearer and the inside of the phase change material block which becomes uncomfortable for the wearer and which reduces the thermal efficiency of the garment. Another drawback to the use of large blocks of phase change material is the lack of flexibility which limits applications. Paraffinic wax phase change material is also a good insulator and prevents heat from being conducted away from the inside surface next to the body to the rest of the block.
It is accordingly an object of the present invention to provide a micro-climate temperature regulating pad that overcomes the above noted problems associated with the prior art devices.
More particularly, it is an object of the present invention is to provide a micro-climate temperature regulating pad that has increased thermal regulation capacity.
Another object of the present invention is to provide a micro-climate temperature regulating pad that is flexible.
Still another object of the present invention is to provide a micro-climate temperature regulating pad that permits air circulation therethrough.
Yet another object of the present invention is to provide a micro-climate temperature regulating pad that is comfortable.
A further object of the present invention is to provide a micro-climate temperature regulating pad that is inexpensive and which is easy to form into useful articles of commerce.
A further object of the present invention is to provide a micro-climate temperature regulating pad that can compensate for uneven rates of thermal radiation across a surface.
SUMMARY OF THE INVENTION
In accordance with the present invention, there is provided a support means or pad which is adapted to overlie an area to be thermally regulated. A plurality of macrocapsules containing a phase change material (or PCM) are dispersed within the support means. The support means may be a porous pad or overlying layers of a mesh-type fabric. The fabric sheets include a series of channels which may be zig-zag in shape and are filled with a temperature stabilizing means, for example, a macroencapsulated phase change material. Suitable phase change materials are paraffinic hydrocarbons and water.
In another aspect of the invention, the temperature stabilizing means is distributed within the support means in proportion to the underlying thermal load.


REFERENCES:
patent: 3429138 (1969-02-01), Goldmerstein
patent: 3610323 (1971-10-01), Troyer
patent: 3643463 (1972-02-01), Friedlander et al.
patent: 3744053 (1973-07-01), Parker et al.
patent: 4856294 (1989-08-01), Scarigne et al.
patent: 5415222 (1995-05-01), Colvin et al.
patent: 5456701 (1995-10-01), Stout
patent: 5722482 (1998-03-01), Buckley
patent: 5755110 (1998-05-01), Silvas
patent: 6004662 (1999-12-01), Buckley
patent: 6109338 (2000-08-01), Butze
patent: B1 4856294 (1997-05-01), Scaringe et al.

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