Biocompatible glass-metal through-ducts and their use

Details Biocompatible glass-metal through-ducts and their use Biocompatible glass-metal through-ducts and their use

1999-09-20

2001-08-21

Bockelman, Mark (Department: 3763)

Surgery: light, thermal, and electrical application

Light, thermal, and electrical application

Electrical therapeutic systems

C607S009000, C174S1520GM

Reexamination Certificate

active

06278896

ABSTRACT:

The invention relates to biocompatible glass-metal through-ducts and their use in implantable medical hardware and devices as well as the hardware and devices themselves.
Glass-metal through-ducts are of great importance in the most varied applications, thus, e.g., in electrical engineering. Here, in particular the long-term thermeticity of the through-ducts of electrical conductors in housings for components of electronics, especially also of optoelectronics and motor vehicle electronics and sensor technology, is required, which makes it necessary to have melt connections between the glasses and various metals.
Implantable, biocompatible through-ducts represent a characteristic in glass-metal through-ducts in hermetically scaled components. They are used in implantable medical devices, e.g., pacemakers. Biocompatibility, high resistance to corrosion and good long-term resistance of all of the components used are essential for these through-ducts.
Implantable, biocompatible through-ducts that consist of an outside conductor that is made of titanium, a biocompatible glass and an inside conductor that is made of tantalum are known.
Based on its long-term resistance, its good processibility and based on the possibility of varying its thermal expansion coefficient with the composition in a certain range and thus making possible an adapted or a so-called pressure-glass through-duct with a sealed melt connection to the respective metal, glass is very well suited as a material for hermetic through-ducts. Of course, special requirements with respect to biocompatibility, i.e., ultimately with respect to composition, are set for a glass that is to be implanted. Glasses that have no toxic components or only small amounts that are physiologically harmless are described in, e.g., Patent DE 40 15 264 C1, incorporated herein in its entirety by reference. They are also used as capsule material for implantable minisenders or transponders.
Based on its chemical resistance and its biocompatiblity, tantalum is known as a suitable material for inside conductors.
For many implantable medical devices, titanium is used also as an outside conductor in the above-mentioned glass-metal through-ducts. This metal has a very good corrosion resistance and high biocompatibility.
The biocompatible glass-metal through-ducts that are produced at this time are very expensive, however, especially because of the use of titanium in their production. For the purpose of ensuring extensive medical supply, to which now obvious implants of, for example, pacemakers also always belong because of the high level of know-how in medicine and medical technology, it is important to supply implants or their components on an economical basis.
It is the object of the invention to find biocompatible, implantable, hermetic glass-metal through-ducts that can be produced economically especially because of their production processes and the materials that are used.
This object is achieved by the glass-metal through-ducts that are described in claim
1
.
They are built up from an outside conductor made of nickel free, stainless chemically insert high grade steel, a biocompatible glass and at least one inside conductor.
The outside conductor comprises a nickel-free, stainless, chemically resistant steel (high-grade steel). It has namely been found, surprisingly enough, that such steels are both sufficiently corrosion-resistant and biocompatible and are suitable based on their additional material properties such as good machinability and good weldability to replace the previously used, expensive titanium conductor. Nickel-free is defined here as a content of at most 0.3% Ni, which also meets the medically indicated requirements for the absence of nickel. Within the context of the medical acceptance process, additional medically indicated requirements for the extensive test are reviewed. The respective requirements can be subjected to transformations because of expanding knowledge and improved methods of analysis. Such high-grade steels are known in the art. As examples, a high-grade austenitic steel (a) and a high-grade ferritic steel (b) can be mentioned here:
a) Stainless steel that consists of 0-0.1% C; 16.0-20.0% Cr; 16.0-20.0% Mn; 1.8-2.5% Mo; 0.7-1.0% N; 0-0.3% Ni, 0-0.05% P; 0-0.05% S; 0-1.0% Si; 0-0.2% V, the remainder including the smelting-induced contaminant iron.
b) Stainless steel that consists of 0-0.03% C; 17.5-18.5% Cr; 0-0.5% Mn; 2.0-2.5% Mo; 0-0.3% Ni; 0-0.03% P; 0.15-0.35% S; 0-1.0% Si; 0.3-1.0% Ti; the remainder including the smelting-induced contaminant iron.
The use of such standard, reasonably priced high-grade steels in the through-ducts according to the invention provides for an enormous price reduction in their production.
As a sealing element and an electric insulator for vitrification, any biocompatible glasses can be used. Such glasses are tissue-compatible, do not cause any rejection reaction in the body and are sufficiently corrosion-resistant.
As examples, the glasses of the following ranges of composition (in % by weight based on oxide) can be mentioned:
40-45 SiO
2
; 1-4 B
2
O
3
; 35-40 Al
2
O
3
; 0-2 BaO; 4-10 CaO; 4-10 MgO; 4-10 P
2
O
5
; 0-1 MnO
2
65-70 SiO
2
; 0-1 B
2
O
3
; 3-5 Al
2
O
3
; 11-15 Na
2
O; 2-4 K
2
O; 0-2 BaO; 4-6 CaO; 2-5 Fe
2
O
3
; 2-4 MgO
64-70 SiO
2
; 15-22 B
2
O
3
; 0-3 Al
2
O
3
; 0-1 Li
2
O; 0-1 Na
2
O; 5-11 K
2
O; 0-1 ZnO.
Tantalum can be used as an inside conductor. The use of other materials with a thermal expansion coefficient &agr;
{fraction (200/400)}
of between 40×10
−7
and 110×10
−7
K
−1
that are suitable for scaling is also possible. Here, e.g., nickel-free, stainless, high-grade ferritic steels can be mentioned, for example AISI 446 (US standard) or similar high-grade ferritic steels. Inside conductors that are made of high-grade steel are known to date only in the general industrial area, for example in refrigerator understructures. Platinum and platinum alloys are also well suited because of their biocompatiblity and their good solderability. Here in particular Pt/Ir alloys can be mentioned. In these alloys, the iridium proportion is in most cases 5-30%.
The electric through-ducts according to the invention are extremely well suited for use in implants, such as, e.g., pacemakers and other devices for functional electrosimulation, for example auditory implants, cerebral pacemakers, defibrillators and in dynamic myoplasty, respiratory pacemakers, leg and hand pacemakers. Their use is not limited to this field of use, however; they can be used just as well in, for example, industrial sensor technology or similar fields.


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patent: 4566892 (1986-01-01), Ertel
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patent: 5633531 (1997-05-01), Hornig et al.
patent: 5709724 (1998-01-01), Naugler et al.
patent: 21 08 425 (1972-09-01), None
patent: 40 14 264 (1990-05-01), None
patent: 0137488 (1985-04-01), None
patent: 952660 (1961-10-01), None

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