Method of removing a portion of a silicon oxide form over...

Semiconductor device manufacturing: process – Chemical etching – Vapor phase etching

Reexamination Certificate

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C438S751000

Reexamination Certificate

active

06287982

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a fabrication method for a semiconductor device, and more particularly to an improved fabrication method for a capacitor having high capacitance.
2. Description of Conventional Art
In the field of semiconductor manufacturing, attention has been focused on improving the integration of semiconductor devices. Accordingly, the size of semiconductor devices has been reduced to achieve a certain level of integration. However, such size reduction causes problems because capacitance of capacitors in the devices decreases. Therefore, attempts have been made to fabricate a capacitor having high capacitance and occupying a relatively small area on a semiconductor substrate in the fabrication of a semiconductor device. As an example of a capacitor with high capacitance, a stacked capacitor has been developed which is fabricated by contacting a node electrode with impurity layers of a semiconductor substrate, extending the node electrode above a gate electrode, and forming a dielectric layer and a plate electrode on the node electrode. Also, a fin-type capacitor is commonly used since it is a type of stacked capacitor.
FIG. 1G
illustrates a conventional fin-type capacitor, wherein a gate electrode
3
is formed by applying a gate insulating film
2
on a semiconductor substrate
1
. Impurity layers
4
are formed on an upper surface of the substrate
1
at both sides of the gate electrode
3
. In such a capacitor, one of the impurity layers
4
is connected with a node electrode
30
of the capacitor, the node electrode
30
extending over a part of the gate electrode
3
. Further, a dielectric layer
31
and a plate electrode
32
are formed on an external surface of the node electrode
30
.
FIG. 1A
shows the semiconductor substrate
1
and other various elements before forming the fin-type capacitor illustrated in FIG.
1
G. More particularly, the gate insulating film
2
and the gate electrode
3
are formed on the semiconductor substrate
1
, and the impurity layers
4
are formed on the semiconductor substrate
1
at both sides of the gate electrode
3
.
FIG. 1B
illustrates that a first insulating film
5
is formed on the structure of FIG.
1
A. Then, a multi-layer
10
is formed on the first insulating film
5
. The multi-layer
10
includes a second insulating film
6
, a first polysilicon film
7
and a third insulating film
8
. Here, the second insulating film
6
and the third insulating film
8
are formed of material which has great etching selectivity relative to the first polysilicon layer
7
, such as a silicon oxide film deposited by chemical vapor deposition (CVD).
Next, the structure of
FIG. 1C
is formed by forming a contact hole
20
by etching the multi-layer
10
formed on the impurity layer
4
, thereby exposing the impurity layer
4
. Then, by forming a second polysilicon layer
9
on the structure of
FIG. 1C
, the structure of
FIG. 1D
is obtained wherein the second polysilicon layer
9
covers the impurity layer
4
and an inner wall of the contact hole
20
, thereby being electrically connected to the first polysilicon layer
7
. Then, as shown in
FIG. 1E
, the second polysilicon layer
9
and the multi-layer
10
are patterned by dry-etching using a mask (not shown) to form a node electrode of the capacitor. In
FIG. 1F
, a node electrode
30
of the fin-type capacitor is formed by removing the third insulating film
8
and the second insulating film
6
by wet-etching, thus leaving only the first and second polysilicon layers
7
,
9
. Finally, as shown in
FIG. 1G
, a dielectric layer
31
is formed over the node electrode
30
of the capacitor. The dielectric layer
31
is formed, for example, by depositing a silicon nitride (Si
3
N
4
) film over the structure of FIG.
1
F. Here, when using CVD, the dielectric layer
31
may be formed in the space between the first and second polysilicon layers
7
,
9
which constitute the node electrode
30
of the capacitor.
Another example is to form the dielectric layer
31
by oxidizing the first and second polysilicon layers
7
,
9
forming the capacitor node electrode
30
. Next, the plate electrode
32
is formed on the dielectric layer
31
, the plate electrode
32
being formed of a polysilicon layer. Here, also the plate electrode
32
is applied using CVD.
In such a conventional fin-type capacitor, as a design rule of the semiconductor device decreases, an align margin in the process is reduced due to the limitation of resolution of a lithography process. Also, when removing the insulating layer formed between the polysilicon layers by wet-etching, the polysilicon layers formed at upper and lower portions of the insulating layer may be undesirably also removed, which increases the number of defective semiconductor devices due to the removal of material from the fins of the device.
SUMMARY OF THE INVENTION
Accordingly, the present invention is directed to an improved fabrication method for a fin-type capacitor which obviates the problems and disadvantages in the conventional art.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, a fabrication method for a capacitor having high capacitance is provided, generally including:
forming a first insulating film over a semiconductor substrate including an impurity region;
forming a first contact hole in the first insulating layer over the impurity layer;
forming a stacked polysilicon-silicide pattern in a location corresponding to the first contact hole on the insulating layer, and doping the polysilicon layer;
forming a second insulating film over the stacked polysilicon-silicide pattern and the first insulating film;
forming a third insulating film over the second insulating film;
forming a second contact hole in the second and third insulating films to thereby expose a portion of the stacked polysilicon-silicide film pattern and then forming second and third insulating film patterns;
removing a portion of the second insulating film pattern adjacent to the contact hole for form a space between the silicide film pattern and the third insulating film;
forming a first capacitor electrode on the stacked polysilicon-silicide film pattern including a portion of an upper surface of the second insulating film pattern and inner walls of the space between the silicide pattern on the third insulating film and of the second contact hole;
forming a dielectric layer on an outer surface of the first capacitor electrode; and
forming a second electrode over the dielectric layer.


REFERENCES:
patent: 6008124 (1999-12-01), Sekiguchi et al.

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