Handle for a hand tool

Miscellaneous hardware (e.g. – bushing – carpet fastener – caster – Insulated handle – Bar-type handle

Reexamination Certificate

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Details

C016S902000, C016S430000, C081S177100, C081S489000, C081S436000

Reexamination Certificate

active

06170123

ABSTRACT:

TECHNICAL FIELD OF THE INVENTION
The present invention relates to a handle for a hand tool, particularly a handle suitable for use in conjunction with electronic screwdrivers and similar hand tools.
BACKGROUND OF THE INVENTION
Handles for electronic screwdrivers and the like conventionally are slim and have a small diameter to permit delicate work when tightening and loosening very small screws. Such handles typically are provided with a rotating cap having a dome-shaped recess in the end face of the cap for use in centering the hand tool between the fingertip and the working tip of the screwdriver.
Generally, only one handle size is provided for slotted screws having a contemplated range of blade edge widths of 0.8 to 4 mm., a range whose test moment of torsion ratio is approximately 1:20. Such known handles typically are made completely of a hard synthetic plastic material, or, particularly in conjunction with newer handle designs, are made of a basic body of hard synthetic plastic material whose surface is partially covered with a soft synthetic material. Handles made of hard synthetic material that do not have a surface of soft synthetic material do not meet the current requirements for an ergonomically correct tool handle design. Moreover, if the contour of the handle body is substantially derived from cylindrical or conical shapes, it will not meet current design requirements.
The prior art has provided different handles of this particular kind. One known handle consisting of two synthetic materials has a slightly convex contour over its total longitudinal extension up to the point where the handle body joins the rotatable end cap. This design does not differentiate between the contact area for the palm of the hand and that for the fingertips. For this reason, it is difficult to perform delicate work using the fingertips.
In another known handle consisting of two synthetic materials, the diameter is substantially very small over the entire length of the handle. At the front third, the handle is provided with an approximately barrel-shaped enlargement wherein soft synthetic material is provided in pockets in the handle distributed over the circumference of the handle. While one's fingers may find a good fit between the blade-side top of the handle and the barrel-shaped enlargement, the fit of the palm of the hand on the handle is inconvenient. Such good fit generally would be required for transferring somewhat higher moments of torsion, such as, for example, when tightening or loosening larger screws.
In light of these drawbacks of known electronic screwdrivers or handles for similar tools, there exists a need in the art for a more versatile handle for the special requirements of the application. It is a general object of the invention to design a handle of that kind, that generally gives a comfortable grip, and that provides a good support of the handle, both in the palm of the hand, and against the fingertips. The handle should permit centering between the working tip of the tool (such as a screwdriver tip) and the hand, and provide a sufficiently large, discontinuous area for imprinting of the handle. The handle should be able to accommodate primarily low-torque and medium-torque applications.
THE INVENTION
The present invention provides a handle for an electronic screwdriver or similar tool that meets the foregoing general object. In accordance with the invention, the tool handle made of a hard plastic material includes a tool handle body having a longitudinal dimension and having a working end and a grip end, the tool handle including a convex portion comprising about ⅗ of the longitudinal dimension of the handle body proximal the grip end and a concave portion comprising substantially of all of the remaining ⅖ of the longitudinal dimension of the handle body proximal the working end, the concave portion being coated with a soft plastic material. The screwdriver blade or other working tool may be injected into the basic handle body or, in another embodiment of the invention, the tool handle may include a shank at the working end with a device to hold exchangeable tool inserts. Connected to the tool handle body at the grip end is a cap, which is rotatable relative to the tool handle body. The cap is disposed at the grip end of the tool handle body, and preferably is connected via a snap-type connection. The connection between the tool handle body and cap is designed and has a tolerance such that the cap may rotate easily with respect to the tool handle body even under normal axial stresses. Preferably, the diameter of the cap increases relatively strongly in the direction of the grip end. Most preferably, the cap includes a dome-shaped centering recess in the end face, and the transition surface of the outer contour of the cap is well rounded off. The cap thus provides a good support for the palm of the hand, and the dome-shaped recess may be used for centering the tool between the fingertip and a workpiece (e.g., a screw). Further features and embodiments of the invention are described in the following description of the invention.


REFERENCES:
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patent: 5823078 (1998-10-01), Liu
patent: 5964009 (1999-10-01), Hoepfl et al.

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