Control system for internal combustion engine

Data processing: vehicles – navigation – and relative location – Vehicle control – guidance – operation – or indication – With indicator or control of power plant

Reexamination Certificate

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Details

C123S090150

Reexamination Certificate

active

06263275

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a control system for an internal combustion engine comprising a valve timing changing unit and, particularly, to judgment on a fail of a valve timing changing unit.
2. Description of the Prior Art
FIG. 7
is a structural diagram of a prior art control system for an internal combustion engine. In
FIG. 7
, a system for changing only the opening or closing timing of a general intake valve as an example.
In
FIG. 7
, reference numeral
100
denotes a cylinder,
101
a piston which reciprocates in the cylinder
100
,
102
an ignition coil,
103
an intake pipe,
104
an exhaust pipe,
105
an injector,
106
an O
2
sensor,
107
a water temperature sensor and
108
a throttle valve.
As shown in
FIG. 7
, as for the configuration of an internal combustion engine comprising a valve timing changing unit, an intake valve
117
and an exhaust valve
118
for sucking and exhausting air are provided in the top portion of the cylinder
100
in which combustion is carried out, an intake cam shaft
115
for opening or closing the intake valve
117
is arranged above the intake valve
117
, and an exhaust cam shaft
119
for opening or closing the exhaust valve
118
is disposed above the exhaust valve
118
.
A hydraulic actuator (to be abbreviated as “VVT ACT” hereinafter) which is driven by the lubricating oil of the engine is connected to the end surface of the intake cam shaft
115
. This VVT ACT
114
changes the valve opening/closing timing of the intake valve
117
continuously by varying the displacement angle of the intake cam shaft
115
from a timing pulley
120
on an intake side.
An oil control valve (to be abbreviated as “OCV” hereinafter)
121
supplies hydraulic oil to the VVT ACT
114
and controls the amount of hydraulic oil to drive the VVT ACT
114
so as to change the valve timing.
FIG. 7
shows a system for changing only the valve timing on an intake side. The same can be said of a system on an exhaust side.
FIG. 8
is a block diagram showing an example of an engine control unit (to be abbreviated as “ECU” hereinafter) as a prior art control system for an internal combustion engine.
In
FIG. 8
, reference numeral
1
denotes operation state detection means. This operation state detection means
1
detects the operation state of an engine from the output signals of sensors such as a crank angle position detection sensor
110
for detecting the engine speed of an engine, a throttle opening detection sensor
112
, a pressure sensor
113
and a water temperature sensor
107
.
Denoted by
2
is actual valve timing detection means. This actual valve timing detection means
2
detects the position of actual valve timing from the output signals of the crank angle position detection sensor
110
and a cam angle position detection sensor
111
.
Reference numeral
3
represents target advance angle setting means. This means sets the optimal target valve timing for the operation state of the engine based on the detection result X of the operation state detection means
1
and the optimal target valve timing is mapped based on engine speed and filling efficiency, or engine speed and throttle opening in advance. For example, when a predetermined operation condition such as a water temperature higher than a predetermined temperature (for example, 0° C. or more) is satisfied, this map is retrieved and the optimal target advance angle &thgr;b is set by carrying out interpolation calculation and when the predetermined operation condition is not satisfied, the target advance angle is fixed at a basic position (for example, the position of the slowest angle on an intake side and the position of the most advance angle on an exhaust side).
Reference numeral
4
denotes first storage means for storing the detection value &thgr;a of the actual valve timing detection means
2
when the target advance angle &thgr;b set by the target advance angle setting means
3
based on a predetermined operation condition such as idling is a predetermined value which is the basic position (for example, the position of the slowest angle on an intake side and the position of the most advance angle on an exhaust side).
Reference numeral
5
signifies actual advance angle calculating means for calculating the actual advance angle &thgr;r of the valve from the detection value &thgr;a of the actual valve timing detection means
2
and the storage value &thgr;*1 of the first storage means
4
.
Denoted by
6
is control means for controlling the valve timing changing unit
7
such that the actual advance angle &thgr;r calculated by the actual advance angle calculating means
5
should converge to the target advance angle &thgr;b set by the target advance angle setting means
3
and for carrying out feed-back control based on a difference between the actual advance angle &thgr;r and the target advance angle &thgr;b to output a control signal Y according to the amount of control.
The valve timing changing unit
7
consists of the above VVT ACT
114
for continuously changing the phase of the intake cam shaft
115
with respect to a crank shaft
116
and the above OCV
121
for driving and controlling the VVT ACT
114
.
The OCV
121
consists of a spool valve for switching an oil passage to the VVT ACT
114
and a linear solenoid for controlling the position of the spool valve. A current to be supplied to this OCV
121
is controlled by a control signal from the control means
6
such that the amount of hydraulic oil should be adjusted by switching the oil passage to the VVT ACT
114
to drive the VVT ACT
114
so as to change the valve timing.
Reference numeral
8
denotes fail judging means. This means judges a fail (abnormality) of the valve timing changing unit
7
based on the target advance angle &thgr;b set by the target advance angle setting means
3
and the actual advance angle &thgr;r calculated by the actual advance angle calculating means
5
.
A description is subsequently given of the actual valve timing detection operation of the actual valve timing detection means
2
with reference to FIG.
9
.
FIGS. 9
(
a
), (
b
), and (
c
) are timing charts showing a crank angle position detection signal (to be abbreviated as SGT hereinafter) which is the output signal of the crank angle position detection sensor
110
and a cam angle position detection signal (to be abbreviated as SGC hereinafter) which is the output signal of the cam angle position detection sensor
111
.
FIG. 9
shows the phase relationship between SGT and SGC and how to calculate an actual valve timing detection value &thgr;a. SGC* of FIG.
9
(
b
) is SGC when the valve timing is at the position of the slowest angle and SGC* of FIG.
9
(
c
) is SGC when the valve timing is at the position of the advance angle.
The ECU
122
measures a time T
110
corresponding to 110° CA (the displacement angle of the crank shaft when the crank shaft turns once per 1 rotation of the cam shaft) in SGT of FIG.
9
(
a
) and a phase difference time Ta between SGC and SGT to obtain an actual valve timing detection value &thgr;a from the following equation (1) at each SGTtiming (for example, every BTDC (before top dead center) 75° CA).
&thgr;a=Ta/T
110
×110[°CA]  (1)
Under the condition of a stable predetermined operation state such as idling, the actual valve timing detection value &thgr;a when the target advance angle is the slowest angle position (&thgr;b=0) is stored as a first storage value &thgr;*1 (slowest angle learned value). The slowest angle learned value &thgr;*1 serves as a reference value for the calculation of the actual advance angle &thgr;r of the actual valve timing, is set to absorb a detection difference for each system caused by differences in parts such as the VVT ACT
114
, the crank angle position detection sensor
110
and the cam angle position detection sensor
111
and differences in attachment and updated frequently at very short intervals, for example, 25 ms or SGT timing (for example, BTDC 75° CA) for high-ac

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