Optical waveguides – With disengagable mechanical connector – Structure surrounding optical fiber-to-fiber connection
Reexamination Certificate
1998-09-14
2001-06-19
Kim, Robert H. (Department: 2877)
Optical waveguides
With disengagable mechanical connector
Structure surrounding optical fiber-to-fiber connection
C385S058000, C385S070000, C385S092000, C385S094000
Reexamination Certificate
active
06247849
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates to a protection cap, and more particularly to a protection cap for a fiber coupler for preventing dust and foreign debris from soiling the fiber coupler.
DESCRIPTION OF PRIOR ART
Referring to 
FIG. 3
, a conventional fiber coupler 
60
 comprises a coupling housing 
68
. The coupling housing 
68
 defines a recess 
66
 for securely receiving a fiber plug (not shown) therein. A guiding slot 
64
 is defined on a sidewall 
68
a 
thereof for correctly receiving a guiding wedge (not shown) of the fiber plug. A top surface 
68
b 
of the housing 
68
 defines a retaining recess 
62
 for engaging with a fastening tab of the fiber plug. By this arrangement, the fiber plug can be fixedly attached to the housing 
68
 by the engagement between the fastening tab and the retaining recess 
62
.
However, when the fiber plug is not inserted into the recess 
66
 of the housing 
68
, the recess 
66
 and the guiding slot 
64
 are exposed without any protection to an exterior thereof. Thus, dusts, debris and even insects may easily enter the housing 
68
. Once the housing 
68
 is soiled, the light transmission capability and accuracy of the coupler 
60
 may be adversely affected. In order to protect the housing 
68
 from being soiled, a plug 
70
 is inserted into the recess 
66
 before the fiber plug is inserted. When the plug 
70
 is seated, the guiding slot 
64
 is also sealed. Before the fiber plug is inserted, the plug 
70
 is firstly removed therefrom. However, the plug 
70
 may be easily misplaced, and when the fiber plug is removed, the housing 
68
 is remains open to an exterior thereof and may become soiled. Furthermore, since a laser beam continuously passes through the fiber, an operator's eyes may easily be injured after the plug 
70
 is removed.
Referring to 
FIG. 4
, another conventional fiber coupler 
80
 is shown. The coupler 
80
 includes a coupling housing 
88
, a metal retaining plate 
82
, a protection lid 
84
, and a coil spring 
86
. The housing 
88
 defines a recess 
884
 for receiving a fiber plug therein. A metal retaining plate 
82
 is seated in a top face 
88
b 
of the housing 
88
 which also defines a fastening recess 
882
. A guiding slot 
886
 is defined in a side wall 
88
a 
of the housing 
88
 for receiving a guiding wedge of a fiber plug therein.
The protecting lid 
84
 forms a pair of mounting lugs 
840
 on a side thereof. The top face 
88
b 
further includes a pair of supporting lugs 
820
 corresponding to the mounting lugs 
840
. The protecting lid 
84
 is pivotally assembled to the housing 
88
 by means of a pin shaft 
822
 which extends through the supporting lug 
820
 and the mounting lug 
840
. The coil spring 
86
 is arranged on the pin shaft 
822
 such that the recess 
884
 is sealed by the protecting lid 
84
. By this arrangement, the housing 
88
 is be protected by the lid 
84
 and the laser beam is also confined therein. However, the guiding slot 
886
 is still uncovered when the fiber plug is not seated, thus foreign matter may still enter the housing 
88
. Furthermore, the assembly of the coupler 
80
 is complicated because the metal plate 
82
 needs to be installed in the fastening recess 
882
 before the protecting lid 
84
 and the coil spring 
86
 are assembled which increases manufacturing costs. This increases the manufacturing cost. Furthermore, the mounting plate 
82
 is not securely attached to the housing 
88
 and may become lost after a period of usage.
SUMMARY OF THE INVENTION
An objective of this invention is to provide a protection cap for preventing foreign debris from settling within a housing of the coupler.
In order to achieve the objective set forth, the protection cap includes a cap housing defining a recess for receiving a portion of a fiber coupler therein. The cap housing includes a fastening tab adapted for engaging with a portion of the fiber coupler thereby providing a seal to the coupler.
These and additional objects, features, and advantages of the present invention will become apparent after reading the following detailed description of the preferred embodiment of the invention taken in conjunction with the appended drawings.
REFERENCES:
patent: 5348487 (1994-09-01), Marazzi et al.
patent: 5506922 (1996-04-01), Grois et al.
patent: 5883995 (1999-03-01), Lu
patent: 6041155 (2000-03-01), Anderson et al.
patent: 6076973 (2000-06-01), Lu
Alliance Fiber Optics Products, Inc.
Kim Robert H.
Lee Andrew H.
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