Method of forming a thin-profile battery

Metal working – Method of mechanical manufacture – Electrical device making

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296232, 427250, H01M 602

Patent

active

058932070

ABSTRACT:
A method of forming a thin-profile battery includes: a) masking an electrically conductive sheet with a material to which elemental lithium will not appreciably adhere to define a masked portion and an unmasked portion, the unmasked portion being in the shape of the desired electrode being formed; c) applying molten lithium to the masked sheet to cause elemental lithium to adhere to the unmasked portion but not appreciably adhere to the masked portion; alternately, directing a lithium stream onto the sheet; d) solidifying the lithium on the unmasked portion to in situ form a lithium electrode; and e) after solidifying, Joining battery terminal housing members to form the battery.

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"TC 580, Heat Curable, Peelable Temporary Solder Mask", Technical Data Sheet Techform Laboratories, Orange, California (no date).

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