High tenacity, high modulus polyethylene and polypropylene fiber

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Polymers from only ethylenic monomers or processes of...

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264164, 264205, 2642108, 524108, 524366, 524462, 524464, 524583, 524585, 526351, 526352, C08F 1002, C08F 1006, D01F 604, D01F 606

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044131100

ABSTRACT:
Solutions of ultrahigh molecular weight polymers such as polyethylene in a relatively non-volatile solvent are extruded through an aperture at constant concentration through the aperture and cooled to form a first gel of indefinite length. The first gels are extracted with a volatile solvent to form a second gel and the second gel is dried to form a low porosity xerogel. The first gel, second gel or xerogel, or a combination, are stretched. Among the products obtainable are polyethylene fibers of greater than 30 or even 40 g/denier tenacity and of modulus greater than 1000 or even 1600 or 2000 g/denier.

REFERENCES:
patent: 4137394 (1979-01-01), Meihuizen et al.
Smith et al., "Ultrahigh-Strength Polyethylene Filaments by Solution Spinning and Hot Drawing", Polymer Bulletin, vol. 1, pp. 733-736, (1979).
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Kalb & Pennings, "Hot Drawing of Porous High Molecular Weight Polyethylene", Polymer Bulletin, vol. 1, pp. 879-880, (1979).
Kalb & Pennings, "Maximum Strength and Drawing Mechanism of Hot Drawn High Molecular Weight Polyethylene", J. Mat. Sci., vol. 15, pp. 2584-2590, (1980).
Imada et al., "Crystal Orientation and Some Properties of Solid-State Extrudate of Linear Polyethylene", J. Mat. Sci. 6, (1971), 537-546.
Smith et al., "Ultradrawing of High-Molecular-Weight Polyethylene Cast From Solution", J. Pol. Sci., 19, 877-888, (1981).
Smith et al., "Ultrahigh-Strength Polyethylene Filaments . . . ", Makromol. Chem., 180, 2983-2986, (1979).
Kalb et al., "Spinning of High Molecular Weight Polyethylene . . . ", Polymer Bulletin 1, 871-876, (1979).
Smith et al., "Ultra-High-Strength Polyethylene . . . ", J. Mat. Sci. 15, (1980), 505-514.
Kalb & Pennings, "Hot Drawing of Porous High Molecular Weight Polyethylene", Polymer 21, (1), 3-4, (1980).
Smook et al., "Influence of Spinning/Hot Drawing Conditions on the Tensile Strength of Porous High Molecular Weight Polyethylene", Polymer Bulletin, vol. 2, pp. 775-783, (1980).

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