Method for continuously forming structure from resin, particles,

Details Method for continuously forming structure from resin, particles, Method for continuously forming structure from resin, particles,

1996-01-02

1997-06-17

Aftergut, Jeff H.

Adhesive bonding and miscellaneous chemical manufacture

Methods

Surface bonding and/or assembly therefor

118123, 118126, 118419, 156276, 156324, 427138, 427139, 427186, B32B 3106, B32B 3108, B32B 3112

Patent

active

056393318

ABSTRACT:
A method of forming a continuous structure includes the steps of preselecting a liquid reactive resin forming material, a particulate solid additive material and a porous blanket. The additive particles are mixed with the liquid resin forming material substantially continuously in a proportion significantly greater than that of the liquid resin forming material. Substantially all of the additive particles are encapsulated with the liquid resin forming material to a preselected thickness. A pool of the resulting mixture is formed on the blanket. The blanket is advanced at a rate sufficient to create movement of the additive particles within the pool and maintain the additive particles in suspension. Part of the liquid resin forming material is migrated through the blanket substantially uniformly prior to gelling of the liquid resin forming material to form a continuous resin matrix within the blanket. Also, apparatus forming the structure as well as the structure itself.

REFERENCES:
patent: 1392323 (1921-10-01), Goldberg
patent: 2648619 (1953-08-01), Alderfer
patent: 4417939 (1983-11-01), McAdams
patent: 4955760 (1990-09-01), Payne

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