Low cost field emission based print head and method of making

Etching a substrate: processes – Forming or treating an article whose final configuration has...

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216 25, 445 25, 445 36, 445 50, 445 55, B44C 122, H01J 926, H01J 912

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057858730

ABSTRACT:
A photoprinter is described, including a print head comprising three parallel substrates, with the space between them being permanently evacuated. The middle substrate is divided into left and right parts with a space left between them. Suitable gettering means is located inside said space. The right side of the middle substrate supports a unilinear or trilinear array (for monochrome and color respectively) of microtips that rest on cathode columns. Gate lines, orthogonally disposed relative to the cathode columns are located at the top level of the microtips and have openings through which the microtips can emit electrons, due to field emission, which bombard nearby conductive phosphor layers, thereby emitting light. Microtips and phosphor layers are placed close together so that proximity focusing of the electrons is adequate. This allows the print head to be placed close to the surface of a rotatable photosensitive drum. A method for manufacturing the print head is described.

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