Methods of forming permeation-resistant, silicone elastomer-cont

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427230, 427333, 427336, 427387, 4273935, 4274121, 428412, 4284255, 428447, 623 8, B29D 2200

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049923129

ABSTRACT:
A method of making a permeation-resistant silicone elastomer-containing laminate useful for making fluid-containing implants such as mammary prostheses and gastric balloons. The method is accomplished by (a) applying a layer of an unvulcanized heat-curable silicone elastomer composition to a cured silicone elastomer substrate, (b) applying a layer of a solvent dispersion of a permeation-resistant elastomer and a solvent on the layer of unvulcanized silicone elastomer composition to form a three-layered laminate, and (c) exposing the three-layered laminate to heat until the unvulcanized silicone elastomer composition is vulcanized. The unvulcanized silicone elastomer composition must be bondable to the cured silicone elastomer substrate, the permeation-resistant elastomer is selected from the group consisting of polyurethane, silicone-polyurethane copolymer, and silicone-polycarbonate copolymer, and the permeation-resistant elastomer solvent must be compatible with both the permeation-resistant elastomer and the unvulcanized silicone elastomer composition.

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