Plastic foam material composed of thermoplastic resin and silane

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Cellular products or processes of preparing a cellular...

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521 50, 521 73, 521 79, 521 82, 521 92, 521 93, 521 94, 521134, 521139, 521140, 525 88, 525 89, 525100, 264 41, 264 459, 264 51, C08G 7700

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055524486

ABSTRACT:
A plastic foam material composed of a blended resin composition which includes at least two thermoplastic resins and a silane-modified based resin. The blended resin composition consists essentially of 100 parts by weight of at least two thermoplastic resins, from about 1 to about 50 parts by weight of a silane-modified, cross-linked, thermoplastic resin; from about 0.001 to about 2.5 parts by weight of a cross-linking catalyst for use in a silane compound and from about 1 to about 20 parts by weight of a foaming agent. According to one embodiment of the present invention, the thermoplastic resins include at least two substantially incompatible and substantially uncross-linked thermoplastic resins, while in another embodiment the two thermoplastic resins need not be substantially incompatible. The blended resin composition may further include reinforcers such as glass fibers and filler. The thermodecomposition foaming agent decomposes at sufficiently high temperatures to yield a plastic foam material. The resultant plastic foam material, in turn, exhibits superior resilience, improved compression strength and superior heat-insulating properties. A method to produce the plastic foam material from foamable tubes and foamable pieces is also disclosed.

REFERENCES:
patent: 4351876 (1982-09-01), Doi et al.
patent: 4413066 (1983-11-01), Isaka et al.
patent: 4702868 (1987-10-01), Pontiff et al.
patent: 4753992 (1988-06-01), Umpleby
patent: 4870111 (1989-09-01), Donuiff et al.
patent: 5026736 (1991-06-01), Pontiff

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