Soft, nonwoven web having high intensity and low intensity bonds

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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Details

156290, 156306, 428212, 428196, B32B 3120, D04H 314, D04H 316

Patent

active

039730689

ABSTRACT:
A soft, nonwoven web is produced by adding directly to a thermoplastic polymer at the time of extrusion a lubricating agent having an HLB number in the range of 8 to 20 and a molecular weight in the range of from 200 to 4000. The lubricating agent is uniformly distributed into the polymer as extruded into filaments. The filaments are collected to form a web and then subjected to heat treatment in the range of from 180.degree.-260.degree.F. for at least about 1-7 seconds. The lubricating agent migrates to the surface of the fibers producing a release effect and preventing secondary bonding from occurring. After pattern bonding to provide spaced areas of high intensity bonds, the result is a soft, strong nonwoven web having particular utility as a liner for disposable diapers and catamenial devices.

REFERENCES:
patent: 3748216 (1973-07-01), Brock
patent: 3793133 (1974-02-01), Beaudoin et al.
patent: 3855045 (1974-12-01), Brock
patent: 3855046 (1974-12-01), Hansen et al.
patent: 3870567 (1975-03-01), Palmer

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