Multilevel resist plated transfer layer process for fine line li

Fishing – trapping – and vermin destroying

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437203, 437229, 437944, 148DIG100, 148DIG105, 148DIG143, H01L 21467

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050913425

ABSTRACT:
A multilevel resist process for fine line e-beam lithography, or, alternatively, deep ultraviolet (DUV) optical lithography with a clear field mask involving the use of a plated transfer layer for image reversal. The process preferably uses a high brightness, quarter-micron diameter electron beam and a high speed negative resist to fabricate microwave MESFETs, MODFETs, and integrated circuits with gate lengths of 0.25 micron and below. This is achieved by producing a line of negative resist which can be developed to 0.25 micron or below. A plated transfer layer is then applied which provides image reversal, converting the line of resist into an opening suitable for conventional gate recess etching, gate metal deposition, and lift-off. A positive resist can be substituted for the negative e-beam resist and exposed with DUV through a clear field mask instead of an electron beam for the fabrication of MESFETs.

REFERENCES:
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patent: 4376664 (1983-03-01), Hataishi et al.
patent: 4532002 (1985-07-01), White
B. D. Cantos et al., "A Reliable Method for .25 Micron Gate MESFET Fabrication Using Optical Photolithography", J. Electrochem. Soc., vol. 135, No. 5, pp. 1311-1312, May 1988.
L. G. Studebaker, G. J. DeWitte, F. L. Bugely, D. H. Riehl, "Prototype to Production Using the Hewlett-Packard Quarter-Micron Electron Beam System", J. Vac. Sci. Technol., B 5 (1), 92, 1987.
M. G. Rosenfield, J. J. Bucchignano, S. A. Rishton, D. P. Kern, L. M. Kettel, W. W. Molzen, F. J. Hohn, R. Viswanathan, J. M. Warlaumont, "Sub-Micron Electron-Beam Lithography Using a Beam Size Comparable to the Linewidth Tolerance", J. Vac. Sci. Technol., B 5(1), 114, 1987.
F. J. Hohn, A. D. Wilson, P. Coane, "Advanced Electron-Beam Lithography for 0.5 Micron to 0.25 Micron Device Fabrication", IBM J. Res. Develop., 32(4), 514, 1988.
R. M. Nagarajan, S. D. Rask, M. R. King, T. K. Yard, "Sub-Half Micrometer Gate Lift-Off by Three Layer Resist Process Via Electron Beam Lithography for Gallium Arsenide Monolithic Microwave Integrated Circuits (MIMICs)", SPIE Electron-Beam, X-Ray and Ion Beam Lithographies VII, vol. 923, 194, 1988.
H. Liu, M. P. deGrandrpe, W. E. Feely, "Characterization of High-Resolution Novolok Based Negative Electron-Beam Resist with 4u C/sq. cm Sensitivity", J. Vac Sci. Technol., B 6(1), 379, 1988.
L. Blum, M. E. Perkins, "A Study of the Effect of Key Processing Variables on the Lithographic Performance of Microposit SAL-601-ER7 Resist", J. Vac. Sci. Technol. B, 1988.

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