Modified plastic bottle injection blow-molding apparatus and met

Plastic article or earthenware shaping or treating: apparatus – Female mold and means to shape parison directly by internal... – Including means to prepare parison

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Details

425183, 425190, 425192R, 425527, 264537, B29C 4948

Patent

active

058403507

ABSTRACT:
In an injection blow-molding process the preform is purposely formed as a smooth walled tube closed at one end and without any thread or other cap attachment configuration about the mouth of the preform. The preform is moved to the bottle mold which completely forms the cap attachment configuration with the bottle in the blow-molding step. A processing dome is also formed from the preform in the blow-molding step to provide means to transfer the bottle to the trimmer which removes the dome. By using the smooth walled preform (without threads or any other cap fastening features), the bottle mold may utilize only a portion of the vertical height of the preform for the bottle. Bottle molds for a variety of bottle volumes and heights may employ the same preform and preform injection mold. The smooth walled preform also permits bottle molds with a variety of mouth diameters to be employed with the same preform injection mold. Since the bottle mold provides the specific cap attachment configuration of the bottle such as threads or lugs, the same preform and preform injection mold may be employed for a variety of cap attachment configurations. By using a common preform only the bottle mold need be manufactured for each new bottle configuration thereby saving the cost of a dedicated preform injection mold and the cost of set-up time for the preform injection mold. The bottle molds can comprise sets of modular mold parts for exchangeability. For an injection blow-molding machine that is to be employed to manufacture several different bottle configurations on a batch basis each year the savings in tooling cost are considerable and the savings in set-up costs, processing time and minimum product rejects with the new process and apparatus can also be considerable. The new smooth-walled preform and preform injection mold apparatus and process is also applicable to the injection, stretch and blow-molding process for making bottles.

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