Welding machine with a high frequency converter

Electric heating – Metal heating – By arc

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363 17, B23K 910

Patent

active

054060516

ABSTRACT:
A welding machine includes a power source having a high frequency, zero-voltage switching converter. The preferred power source includes an input rectifier bridge, a zero-voltage switched inverter, a high frequency transformer and an output rectifier. The inverter switches at zero voltage without adding extra inductive or capacitive components, and without increasing voltage or current stresses on the welding machine architecture. A controller operates converter switching devices to turn on at zero voltage. This system avoids switching losses and drastically increases the switching frequency to avoid audible switching noise levels. Advantageously, passive components are reduced in size to yield a more compact welding machine, which is capable of more uniform welding than earlier designs.

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