Slot transfer molding apparatus and methods

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article

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29588, 26427214, 2642971, 425116, 425544, B29F 110

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active

044605374

ABSTRACT:
An improved means and method is provided for encapsulating electronic devices and other objects by transfer molding. The mold cavities are arranged in rows, disposed adjacent to and parallel with slot-shaped encapsulant reservoirs, and coupled to the reservoirs by short feeder channels of uniform length. Preferably, a row of cavities is located in a mirror symmetric fashion on either side of and parallel with each slot-shaped reservoir. A tightly fitting blade moves in each slot-shaped reservoir to compress and liquify the plastic encapsulant charge, injecting it into the mold cavities containing the component to be encapsulated. Plastic utilization can exceed 90%, and better control over molding conditions can be obtained because the plastic material reaches each mold cavity at the same stage of the liquification-solidification cycle. More cavities can be fitted in a given mold area because the usual central material pot and runner-tree are eliminated.

REFERENCES:
patent: 3413713 (1968-12-01), Heida et al.
patent: 3471900 (1969-10-01), Burns
patent: 3530541 (1970-09-01), Burns
patent: 3685784 (1972-08-01), Spanjer
patent: 3793714 (1974-02-01), Bylander
patent: 4347211 (1982-08-01), Bandoh
patent: 4386898 (1983-06-01), Sera
patent: 4388265 (1983-06-01), Bandoh
P. Burggraaf, "Successful Encapsulation: Molds and Presses," Semiconductor International, Dec. '80, pp. 29-44.

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