Specialized metallurgical processes – compositions for use therei – Processes – Producing or purifying free metal powder or producing or...
Patent
1996-07-29
1998-06-02
Andrews, Melvyn
Specialized metallurgical processes, compositions for use therei
Processes
Producing or purifying free metal powder or producing or...
75625, 75627, 420434, 420435, 420590, 423491, 423500, 502324, 502326, B22F 906
Patent
active
057592292
ABSTRACT:
A process for recovering valuable components of a residue from a stream of used catalyst, discharged from a plant for the liquid-phase, homogeneously catalyzed oxidation of alkylaromatic compounds under pressure, to produce polycarboxylic aromatic acids. The residue containing mainly cobalt (Co) and manganese (Mn) compounds is injected into a molten metal bath in combination with enough oxygen gas to convert essentially all carbon in the residue mainly to CO. The residue may also be sludge from a pond in which the residue is stored. The Co content of the molten metal is determined by how much of the Mn in the residue is to be rejected from the molten metal. The Mn rejected is distributed between a slag overlying the molten metal and the effluent which leaves the bath. In the slag, the Mn is trapped as manganese oxide (MnO); in the effluent Mn leaves as manganese dibromide (MnBr.sub.2). The alloy recovered is atomized to form a powder metal which is then reacted with acetic acid and hydrogen bromide to form the corresponding salts. Mn and bromine (Br) values from the slag and from the effluent are also recovered. Substantially pure Co may be recovered and exported, particularly if earthy residue from a sludge pond is processed to benefit the environment.
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Andrews Melvyn
Lobo Alfred D.
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