Method and device for automating operation of construction machi

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Details

36416701, 364193, 172 45, G06F 1520

Patent

active

053595173

DESCRIPTION:

BRIEF SUMMARY
FIELD OF THE INVENTION

The present invention relates to an operation automating method and a device therefor which are used in hydraulic driven machines such as construction machines to operate an actuator automatically and repetitively in the manner the operator teaches in a first operation and thereby achieve reduction in operator's fatigue and improvement in operability. In particular, the present invention pertains to an operation automating method and a device therefor which are so improved that they allow the operator to conduct a correction operation while the operation conducted in the play back mode is being suspended when the conditions for the operations conducted in the play back mode greatly differ from those for the teaching mode.


BACKGROUND OF THE INVENTION

Development of electronic technologies in recent years is remarkable, and in the fields of hydraulic driven machines, electronic/hydraulic control has been replacing the mechanical control. The electronic/hydraulic control of this type has a high degree of freedom and is inexpensive even when the control is a complicated one. Also, the electronic/hydraulic control is capable of controlling the hydraulic driven machine by the teaching/play back operation. FIG. 4 shows an example of such a control device. When a manual controller 24 is operated, it outputs an operation signal to a control device 23, which is turn operates an electrical/hydraulic valve 22 in accordance with the operation signal so as to couple a hydraulic cylinder 21 to a hydraulic source and thereby operate the hydraulic cylinder 21 by means of a pressure oil supplied from the hydraulic source. When the play back operation of the hydraulic cylinder 21 is to be performed, a predetermined play back instruction signal is given to the control device 23 to call the operation signal stored in a memory device 25 to the control device 23. The control device 23 operates the electrical/hydraulic valve 22 in accordance with that operation signal.
However, the conventional teaching/play back control device of the above-described type has a drawback in that a precise play back operation cannot be performed when the conditions for the teaching operation differ from those for the play back operation, particularly, when the conditions are changed in such a way that a higher output is required during the play back operation. For example, in the case of a teaching/play back control device which is applied to a power shovel, if the soil dug during the play back operation is harder than that dug during the teaching operation, the discharge rate of a hydraulic pump may decrease so as to maintain the power of the hydraulic pump to a substantially fixed value. This may decrease the machine operation speed and generate errors in a subsequent operation because in this teaching/play back system the play back control is performed on a time basis, preventing precise operation from being conducted. Also, in the above-described conventional technique, when the errors of the teaching mode are noticeable, complicated operations are required, including switching over of the operation mode to the normal operation mode, manual correction, and switching over of the operation mode to the play back mode again. Also, in a case where a failure occurs in an electric system of this teaching/play back system, it is impossible to operate the hydraulic cylinder, causing cessation of the operation or deviation of the teaching operation from the play back operation due to the errors in the control device.


SUMMARY OF THE INVENTION

An object of the present invention is to provide an operation automating method and a device therefor for a construction machine which enable the operator to continue operation of a construction machine in the teaching mode or manual operation mode even if a failure occurs in a play back operation control system during the automatic operation in the play back mode. Another object of the present invention is to provide an operation automating method and a device therefor for a constructio

REFERENCES:
patent: 4288196 (1981-09-01), Sutton, II
patent: 4803640 (1989-02-01), Mitomi et al.
patent: 5003237 (1991-03-01), Kimura
patent: 5065326 (1991-11-01), Sahm
patent: 5088020 (1992-02-01), Nishida et al.
patent: 5170342 (1992-12-01), Nakamura et al.
patent: 5224033 (1993-06-01), Nakamura et al.

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