Method and apparatus for casting thin-walled honeycomb structure

Metal founding – Process – Shaping liquid metal against a forming surface

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164131, 164404, B22D 1106, B22D 2904

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active

057691533

ABSTRACT:
The present invention is a process for making a honeycomb structure of a ected material, having the steps: (a) disposing molten material in a melt container disposed over a mold, where the melt container has an opening for releasing molten material into the mold, where the mold is shaped for molding the honeycomb structure; (b) moving the melt container relative to the mold, where the molten material flows out of the opening into the mold; and (c) removing the mold from the material. Another aspect of the invention is an apparatus for making a honeycomb structure of a selected material, including: (a) a mold shaped for molding the honeycomb structure; (b) a melt container, disposed over the mold, having an opening for releasing molten material into the mold; and (c) a conveyor, for moving the melt container relative to the mold as the melt container releases the molten material into the mold.

REFERENCES:
patent: 2210145 (1940-08-01), De Bats
patent: 3354937 (1967-11-01), Jackson, Jr.
patent: 4285386 (1981-08-01), Narasimhan
patent: 5466415 (1995-11-01), Brundage et al.
patent: 5498462 (1996-03-01), Darfler
patent: 5514347 (1996-05-01), Ohashi et al.
patent: 5533167 (1996-07-01), Kondo et al.
patent: 5556565 (1996-09-01), Kirkwood et al.

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