Protective barrier using polymer concrete

Coating processes – Interior of hollow article coating – Rotating the article

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427230, 427240, 4273936, B05D 722

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active

057259062

ABSTRACT:
A polymer concrete pipe liner is formed from a fluidized, but substantially waterless cement containing mixture applied to the pipe interior. The mixture contains inorganic cement particles, a liquid styrene mixture and one or more poly-olefinically unsaturated co-monomers in a greater amount than the styrene. The mixture substantially excludes acrylonitrile and acrylamide. The co-monomers are preferably selected from a group including trimethylolpropane-trimethacrylate, trimethylolpropane-methacrylate, divinyl benzene, and hexadiene. Mixing liquid and solid aggregate components forms a slurry which is transferred to a pipe interior and centrifugally cast to form the liner. The composition avoids the need for high temperature curing the toxic reactive unsaturates to co-polymerize and cross-link polystyrene. A preferred embodiment incorporates the use of relatively high concentrations of cement material, usually above about 40 weight percent of the aggregate component of the mixed slurry, to further improve chemical resistance and strength characteristics.

REFERENCES:
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patent: 4500674 (1985-02-01), Fontana et al.
patent: 4737538 (1988-04-01), Halper et al.
patent: 4787936 (1988-11-01), Suzuki et al.
patent: 5122554 (1992-06-01), Allen
"Recommended Practice for Application of Cement Lining to Steel Tubular Goods, Handling, Installation and Joining," API RP 10E, American Petroleum Institute, Jul. 1987.
"Cement-Mortar Protective Lining and Coating for Steel Water Pipe--4 In. and Larger-Shop Applied," AWWA C205-85, American Water Works Assoc.,1985.
"Polymer Cement Geothermal Well-Completion Materials," UC 66c, Brookhaven National Laboratory, (BNL), Dept. of Energy, Jul. 1980.
"Plastic Porcelain No. 30," Product Information, Sauereisen Cements Company, 1982.
"Calcium-Aluminate Cements," Bulletin 1-01, Lehigh Cement Company, Allentown, PA.

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