Fabricating optical record media

Plastic and nonmetallic article shaping or treating: processes – With step of making mold or mold shaping – per se – Utilizing surface to be reproduced as an impression pattern

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756643, 7562728, 7562755, 264 13, 264 25, 264 22, 264 25, 264 81, 264106, 264132, 264265, 264310, 430 5, 430140, 430269, B29C 3342

Patent

active

046198040

ABSTRACT:
A process for making at least a single-faced, write and/or read optical disk having a sub-layer with a smooth or high-resolution featured surface and the opaque, substantially flat substrate includes the steps of interjecting between the opaque, substantially flat substrate and a transparent, highly polished or featured master mold, a thin layer of viscous composition which is radiation-curable to a solid plastic without undergoing significant shrinkage. The layer of viscous composition is irradiated through the transparent mold to cure the composition to a solid plastic sub-layer having the desired smooth or high-resolution featured surface. After irradiation of the composition, the master mold is removed, leaving the cured plastic sub-layer adhered to the substrate. The substrate is preferably metal, such as aluminum, and the master is preferably glass with an etched featured surface thereon.

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