Free standing diamond sheet and method and apparatus for making

Single-crystal – oriented-crystal – and epitaxy growth processes; – Apparatus – With means for treating single-crystal

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423446, B05D 306

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active

053499220

ABSTRACT:
The bond strength between a diamond and the substrate onto which it is deposited by the chemical vaporization method is decreased to the point where the diamond can be removed from the substrate as a free standing monolithic sheet. The bond strength can be decreased by polishing the substrate, removing corners from the substrate, slow cooling of the substrate after deposition, an intermediate temperature delay in cooling or the application or formation of an intermediate layer between the diamond and the substrate. The free standing sheet of diamond can be used as a laser lens, metallized to form a mirror, or silver soldered to tungsten carbide to form a cutting tool.

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Xiang Xi Bi et al., Proceedings of SPIE, vol. 1146, (1989), London, GB, pp. 192-200.
Chemical & Engineering News, (May 15, 1989), pp. 24-39.
Diamond-Ceramic Coating of the Future, Karl E. Spear, Journal Am. Ceram. Soc. 72[2] 171-91 (1989).

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