Low coefficient of expansion alloys having a thermal barrier

Stock material or miscellaneous articles – All metal or with adjacent metals – Composite; i.e. – plural – adjacent – spatially distinct metal...

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428678, 428685, B32B 1504

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active

049006401

ABSTRACT:
A low coefficient of expansion alloy is coated with a thermal barrier coating having a low coefficient of expansion compatible with the alloy. The alloy, preferably a 900 series iron-base alloy, includes an oxidation resistant intermediate bond coating and a zirconia containing thermal barrier. An article of manufacture made from this material could be utilized in heat engines where close tolerances are mandated.

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McKee, D W. et al., "Resistance of Thermal Barrier Ceramic Coatings to Hot Salt Corrosion", Thin Solid Films, 73 (1980), pp. 439-445.
"Thermal Barrier Coatings for Engine Applications" by J. A. Colwell, Battelle Columbus Division, MCIC-86-C2, Aug. 1986.
"Effect of Thermal Cycling On ZrO.sub.2 -Y.sub.2 O.sub.3 Thermal Barrier Coatings" by G. McDonald and R. C. Hendricks, NASA Technical Memorandum 81480, Apr. 21-25, 1980 Conference.
"Failure Mechanisms of Thermal Barrier Coatings Exposed to Elevated Temperatures" by R. A. Miller and C. E. Lowell, Thin Solid Films, 95 (1982), pp. 265-273, Apr. 5-8, 1982.
"Optimization of the NiCrAl-Y/ZrO.sub.2 -Y.sub.2 O.sub.3 Thermal Barrier System" by S. Stecura, NASA TM-86905, May 5-9, 1985.
"Ceramic-Coated Metals can Survive Contact with Hot Working Fluid" by S. R. Levine and R. A. Miller, Research and Development, Mar. 1984, 122-125 (pp. 279-282).
"Practical Aspects of Ultra-Thick Thermal Barrier Coatings" by D. H. Harris, Journal of Materials for Energy Systems, vol. 8, No. 3, Dec. 1986, pp. 267-272.

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